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Summary. Maximo is a Best of Breed EAM ApplicationAddresses All Strategic Asset Classes from an Operational ViewIBM has made significant investment in producing targeted Industry SolutionsThe Oil
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1. Maximo Oil & Gas O&G Fit for HSE
Tony Turner – Projects Director, Vetasi
2. Summary Maximo is a Best of Breed EAM Application
Addresses All Strategic Asset Classes from an Operational View
IBM has made significant investment in producing targeted Industry Solutions
The Oil & Gas Industry Solutions bring industry specific Best Practices to Maximo
So why haven’t all of the O&G customers gone with Oil & Gas?
3. Strategic Asset & Service Mgmt:Six key functional areas…
5. Adoption of O&G in large ME Oil Companies Maximo has been deployed at KOC – 5,500 Users
Maximo has been deployed at KNPC – 3,200 Users
Maximo deployed at Gasco – 2,000 Users
Maximo deployed at ADMA – 1,500 Users
Maximo has been deployed at PIC – 200 Users
These are major Oil Companies covering Upstream and Downstream
None of these Companies initially bought into the Maximo Oil & Gas Solution.
Why?
6. Example – KOC All Asset Classes are addressed – Wells, Operations, Pipelines, Transport, Plant, Marine Vessels, IT Assets, Ahmadi Township, Roads, etc.
Replacement of Indus Passport System
Purchased many Maximo options:
Spatial – for GIS
Linear – for Pipelines, Roads and Telecomms
Transport – for Plant, Vehicles and Marine Fleet
Utilities – for Crew Management
Mobile Work Management, Inventory Management
ITAM and ITSM
Calibration
KOC Did NOT Purchase Oil & Gas!!
Maintenance team felt it was too advanced for their needs.
7. Example – KOC During Application Discovery, the team identified 135 “stand alone” applications
20 systems to be integrated (Oracle Finance, HRMS, GIS, Scada, TPIMS, Landmark, etc.)
70 standalone apps to be replaced by Maximo
HSE has 5 Applications:
HSE Live Incident Reporting
HSE Audit Tracking
ePermits
HSE Management System
FileNet Document Management
In process of developing more applications!
KOC adopted Oil & Gas to handle HSE Requirements during the project
8. Petroleum Industry Solution, Integrated Operations
The value of the Maximo solution… all assets on a single platform… lower TCO, providing deep O&G functionality, productize integration to your ERP which increases its value and speed deployment, mitigate risk with a flexible
The value of the Maximo solution… all assets on a single platform… lower TCO, providing deep O&G functionality, productize integration to your ERP which increases its value and speed deployment, mitigate risk with a flexible
9. IBM Maximo for Oil and Gas module overview
10. Maximo for Oil and Gas – Capability Summary
11. Maximo for Oil and Gas – Capability
12. Maximo Oil & Gas for HSE Brings HSE Reporting into the same Platform as Work Management
Can view all Activities against an Asset – SR, WO, PM, Incident, Defect, Change, Moves, etc.
Uses a common database – Assets, Locations, Regulations, Permits, Work Orders, Incidents, Personnel, Qualifications, etc.
Eliminates duplicate data entry (e.g. leaking valve requires a WO and an Incident)
14. HSE Audits, Inspections and Visits Set up Dashboard to show HSE Audits
Create WO type Audit to plan, schedule and track audit
Create Follow On Activities for NCR
On NCR attach recommendations
15. Audits – Dashboard View
16. Audits – Drilldown Lists
17. Audits - NCRs
18. Regulatory Compliance What is it?
Provides ability to hold details of regulations relevant to work carried out in Maximo, and relate these regulations to both work planned in Maximo and actual work carried out
Use cases
Provide documented proof that work carried out in Maximo was completed based on the required regulation
Provides the ability to demonstrate compliance with many statutory requirements covering safety, health and environment
Business Value
Identifies compliance with relevant regulations
Simplifies work required to demonstrate compliance
19. Incident Management Product Capability
An application to record and management incidents occurring during plant operation and maintenance
Incorporates high context incident reporting
Benefits for the Industry
Improved process safety management, encourages collaboration between maintenance and operations
Incident management becomes part of the work management process, rather than a stand alone process
Significant reduction in costs of incident management program since an incident can be ‘raised’ from a work order (automatically copies over related information)
Enables additional automation of process, e.g., an incident on a safety valve can automatically create an investigation
Reduced requirement for other software or spreadsheets
20. Defect Elimination (Integrity Management) Product Capability
A defect reporting and management application
Classification of defects supports deeper analysis of equipment integrity issues
Benefits for the Industry
Drives reliability improvement programs, e.g., Six Sigma, Continuous Improvement, Mechanical Integrity
Forms the basis for engineering analysis for the removal of equipment problems and defects
Collaborative application between maintenance, operations and engineering
Enables automation of defect analysis, e.g., escalation of a defect on critical equipment would be different than non-critical equipment
Reduced requirement for other software or spreadsheets
21. Investigations (Oil) What is it?
Supports investigations of incidents or defects
A problem may be the result of one or many incidents
Use cases
Raised when a Root Cause Failure Analysis or After Action Review is required
Could be initiated from an incident that requires further investigation into the cause of the incident
Business value
Improved process safety management
A mechanism for initiating the recording of lessons learned by an organization
22. Prioritization of Work Product Capability
A matrix based system of work or risk prioritization, reason for work definitions
Configure multi variable (safety, economics, health, regulatory, etc..) operational standards for the prioritization of work based on subject matter expertise
Benefits for the Industry
Standardizes work prioritization based on corporate compliance and operational standards, not personal or ‘tribal knowledge’ decisions
Balances work priorities based on many parameters, not just asset criticality
Ensures compliance, some regulatory, to corporate priorities
Reduced cost / time associated with work planning and scheduling, first step in enabling work planning and scheduling automation Similar to Ranking Index for Maintenance Expenditure (RIME) method of work prioritization
Similar to Ranking Index for Maintenance Expenditure (RIME) method of work prioritization
23. Sample Prioritization Matrix
24. Action Tracking Product Capability
A means of tracking actions agreed with regulatory authorities or internal review and audit teams
A way of following up actions arising from investigations or improvements
Benefits for the Industry
Drives implementation of business critical actions and improvements
Reduced costs, e.g., regulatory reporting and implementation of improvement programs
Improved safety and reliability
Reduced requirement for other software or spreadsheets
25. Some thoughts on integrity management? It is often latent conditions created by maintenance lapses that set an accident sequence in motion or threaten its recovery *
An organization must possess the technical competence necessary to achieve safety goals *
Competence is very closely related to the quality of an organization’s safety information system *
26. Solutions (Oil) What is it?
A repository for proven solutions and lessons learned by an organization
Identification of benefits associated with Solutions
Extends People application to provide authorization capability
Use cases
Record details of a successful project to replace a compressor oil cooling system that resulted in a significant increase in compressor reliability
Log a Lesson Learned arising from an After Action Review on an isolation valve repair that led to a potential loss of containment that led to a change to standard operating procedures when performing work that could potentially cause a containment issue
Business value
Supports organizational learning
27. Improvements What is it?
An application to record suggestions for improvements to plant operation and maintenance
Supports Six Sigma or similar methodologies
Use cases
Could arise from a defect identified by a maintenance technician or operator
Could be initiated from a Problem that requires improvement action to address the cause
Business value
A mechanism to drive continuous improvement
28. Benefits and Losses What is it?
A new Maximo application that defines benefits that can be associated with Improvements and Solutions
Provides a loss reporting capability
Use Cases
Use to document a cost/benefit analysis
Use Losses sub-tab to record production losses associated with planned and unplanned shutdowns and near miss losses
Business value
Drive improvements in plant availability
Focus on business benefit
29. Management of Change Product Capability
An application to support a company’s full management of change process from request to closure
Manages review and approval process, pre and post management of change actions; audit trail on entire process
Standard action application to reduce manual data entry
Benefits for the Industry
Improved safety, reliability and compliance
Reduced cost through greater process conformity / standardization through integration with work management process
Encourages collaboration with operations, maintenance and engineering
Improved organizational learning
Reduced requirement for other software or spreadsheets
30. Full Cycle MOC Request Change
Review
Approve
Pre-MOC actions
Authorize
Post-MOC actions
Closure
Decision support – identification of bad actors
31. Conclusion Maximo Oil & Gas provides platform to integrate HSE Activities with Work & Asset Management
Avoids Siloed Systems and “pop up” applications
One Stop Shop for Incident Reporting, Work Management, Investigations, Management of Change, Safety Compliance
The advantage of a “single version of the truth” outweighs possible shortfalls in depth of base functionality.
An Oil Company implementing Maximo should look at O&G from an HSE and Integrity Management perspective – not from the traditional Maintenance viewpoint.
33. Regulatory Compliance main tab screenshot
34. Incidents (Oil) main tab screenshot
35. Defects main tab screenshot
36. Investigations main tab screenshot
37. Investigations After Action Review tab screenshot
38. Investigations Lessons Learned tab screenshot
39. Investigations Root Cause Failure Analysis tab screenshot
40. Prioritization Matrix – Reason For Work tab
41. Prioritization Matrix – additions to Work Orders
42. Action Tracking Main Screen Layout
43. Solutions main tab screenshot
44. Solutions Benefits tab screenshot
45. Improvements main tab screenshot
46. Impact tab screenshot
47. Losses sub-tab screenshot
48. Management of Change screenshot