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Highlight on AFS Energy Management

Highlight on AFS Energy Management. Brian Reinke, President TDI Consulting, Inc. AFS Energy Solutions Press Release. Overview. One of the largest expenses for metalcasters is energy. In 2002, the Metal Casting Sector consumed 157 trillion Btu.

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Highlight on AFS Energy Management

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  1. Highlight on AFSEnergy Management Brian Reinke, President TDI Consulting, Inc. American Foundry Society – Small Foundry Conference December 3-4, 2008 – Schaumburg, IL

  2. AFS Energy SolutionsPress Release American Foundry Society – Small Foundry Conference December 3-4, 2008 – Schaumburg, IL

  3. Overview • One of the largest expenses for metalcasters is energy. • In 2002, the Metal Casting Sector consumed 157 trillion Btu. • Heating & melting of metals accounted for 72% of the sector’s total energy use. • How much are you spending on energy? (Source US EPA Sector Strategies 2008) American Foundry Society – Small Foundry Conference December 3-4, 2008 – Schaumburg, IL

  4. Natural Gas PricesLast 9 Months Index Market American Foundry Society – Small Foundry Conference December 3-4, 2008 – Schaumburg, IL

  5. History of Gas & ElectricWholesale Prices American Foundry Society – Small Foundry Conference December 3-4, 2008 – Schaumburg, IL

  6. Greenhouse Gas (GHG)Legislation • This fall, leaders of the U.S. House of Representatives Energy & Commerce Committee released draft legislation that would cap greenhouse gas emissions. • The cap-and-trade program proposed in the draft would cover facilities that emit 25,000 tons per year or more of greenhouse gas emissions. Source: AFS e-Connections 11/18/2008 American Foundry Society – Small Foundry Conference December 3-4, 2008 – Schaumburg, IL

  7. Calculating GHG Emissions(Electricity) Input : 1,000,000 kwh of electricity , Calculation = 712 Metric tons USEPA CO2 Equivalent Calculations: http://www.epa.gov/cleanenergy/energy-resources/refs.html American Foundry Society – Small Foundry Conference December 3-4, 2008 – Schaumburg, IL

  8. Calculating GHG Emissions(Natural Gas) • 0.1 mmbtu/1 therm * 14.47 kg C/mmbtu * 44 g CO2/12 g C *  1 metric ton/1000 kg = 0.005 metric tons CO2/therm • Average heat content of natural gas is 0.1 mmbtus per therm (EPA 2007). Average carbon coefficient of natural gas is 14.47 kg carbon per million btu (EPA 2007). Fraction oxidized to CO2 is 100 percent (IPCC 2006). • Carbon dioxide emissions per therm were determined by multiplying heat content times the carbon coefficient time the fraction oxidized times the ratio of the molecular weight ratio of carbon dioxide to carbon (44/12). • Note: Due to rounding, performing the calculations given in the equations below may not return the exact results shown. American Foundry Society – Small Foundry Conference December 3-4, 2008 – Schaumburg, IL

  9. Energy SolutionsProgram Goals • Comprehensive services to minimize utility and telecom expenses. • Reduce risk and exposure to unexpected costs. • Identify trusted resources to work with and on behalf of AFS Corporate Members. • Help you save money! American Foundry Society – Small Foundry Conference December 3-4, 2008 – Schaumburg, IL

  10. Program Qualification • Available to all AFS Corporate Members in good standing. • Services available in continental U.S. and Canada. • Specific services dependent on your location. American Foundry Society – Small Foundry Conference December 3-4, 2008 – Schaumburg, IL

  11. Energy SolutionsServices Overview • Utility Cost Analysis & Overcharge Recovery • Natural Gas Expenses • Electric Expenses • Telecommunications Expenses (Voice, Data, Wireless, etc) • Water / Sewer Expenses • GHG reporting assistance • Energy Procurement Assistance • Electric Conservation & Reduction • Renewable (Green) Energy Solutions American Foundry Society – Small Foundry Conference December 3-4, 2008 – Schaumburg, IL

  12. Utility Cost Analysis & Overcharge Recovery • No upfront costs; you always save money – our fee is a percentage of savings you receive. • We review appropriate Utility tariffs and rates. • We identify billing errors & refund opportunities. • You authorize (and we recover), savings opportunities from utility companies. • We review any Contracts that you have to ensure you are being billed properly. American Foundry Society – Small Foundry Conference December 3-4, 2008 – Schaumburg, IL

  13. Utility Bill AnalysisSavings Results • Since 1991, we have performed audits for over 2,000 clients across the United States. • Our audits have identified over $80,000,000 in refunds and savings opportunities. American Foundry Society – Small Foundry Conference December 3-4, 2008 – Schaumburg, IL

  14. Utility Bill AnalysisSavings Results • Since 1991, we have performed audits for over 2,000 clients across the United States. • Analyzed over $300,000,000 in electric invoice costs. • Analyzed over $250,000,000 in natural gas and oil invoice costs. • Analyzed over $325,000,000 in telecom invoice costs. American Foundry Society – Small Foundry Conference December 3-4, 2008 – Schaumburg, IL

  15. Energy ProcurementAssistance • Energy Procurement Management In 2007, we managed over $250,000,000 in energy procurement for clients across the US. American Foundry Society – Small Foundry Conference December 3-4, 2008 – Schaumburg, IL

  16. Energy ProcurementAssistance (Available in deregulated areas of Continental U.S.) • Supplier pays our fee. • Competitive bid management services to find the best deals for you. • Electricity • Natural Gas • Renewable energy options • Demand response incentive programs American Foundry Society – Small Foundry Conference December 3-4, 2008 – Schaumburg, IL

  17. Energy ProcurementAssistance (Available in deregulated areas of Continental U.S.) • We recommend best supplier offer for your needs. • We review supplier contracts and deliver them for your signature. • You sign up directly with supplier. • We review ongoing billing and monitor market for future buying opportunities, making recommendations when appropriate. American Foundry Society – Small Foundry Conference December 3-4, 2008 – Schaumburg, IL

  18. Reducing Electric Usage (Available in US and many other countries) • We identify opportunities to reduce amount of electricity used in your facilities. • We prepare a custom proposal for you. • Savings guaranteed by Loyds of London. American Foundry Society – Small Foundry Conference December 3-4, 2008 – Schaumburg, IL

  19. How to get Started • We provide the following Agreements that must be signed: • BASA-ACS-2008 • EPSMA-ACS-2008 • Letter of Authorization • Bills and Contracts need to be copied. • Site visit is needed for Electric Conservation & Reduction proposal preparation. American Foundry Society – Small Foundry Conference December 3-4, 2008 – Schaumburg, IL

  20. How Long Will It Take? • Usually 8 – 12 weeks, depending on your situation. • Procurement assistance can start at any time, but typically it is 6 months before end of current contracts. American Foundry Society – Small Foundry Conference December 3-4, 2008 – Schaumburg, IL

  21. Deliverables • Presentation of Findings • Energy Bid Analysis & Proposals • Electric Conservation Proposals • Wind Surveys American Foundry Society – Small Foundry Conference December 3-4, 2008 – Schaumburg, IL

  22. Implementation • You must approve specific Recommendations before we implement savings. • You are always in control; we are your advocate. • We implement bill audit Recommendations with your utilities. • We do complete competitive bid management for procurement opportunities. • We offer full implementation of electric conservation system. American Foundry Society – Small Foundry Conference December 3-4, 2008 – Schaumburg, IL

  23. Energy Solutions Benefits • Most services do not require an up-front fee • Virtually ALL Corporate Members will benefit • Keep more of your hard-earned money • Better utilize your staff; we do virtually everything • Reduce your risk factors in the volatile commodities marketplace American Foundry Society – Small Foundry Conference December 3-4, 2008 – Schaumburg, IL

  24. Energy Solutions Benefits • Minimize your utility and telecom costs • Enjoy more predictable cost factors • Have qualified experts to consult with and act as your advocates • Ongoing consultation on deregulation, pricing, contract terms, etc. American Foundry Society – Small Foundry Conference December 3-4, 2008 – Schaumburg, IL

  25. For more information… http://www.afsinc.org/energysolutions American Foundry Society – Small Foundry Conference December 3-4, 2008 – Schaumburg, IL

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