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驻车加热系统

驻车加热系统. Thermo Top E / Thermo Top C. Item Qty. Description. heater 12 V (including circulating pump and electronic control unit) stand digital timer 1530, 3 preset times transmitter T70, heating period 10-60 min wiring harness metering pump fuel hose Øi 1,5 / Øa 5; 5000 lg.

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驻车加热系统

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  1. 驻车加热系统

  2. Thermo Top E / Thermo Top C Item Qty. Description heater 12 V (including circulating pump and electronic control unit) stand digital timer 1530, 3 preset times transmitter T70, heating period 10-60 min wiring harness metering pump fuel hose Øi 1,5 / Øa 5; 5000 lg. air-intake hose PAP Øi 18 / Øa 25; 500 lg. air-intake hose exhaust silencer Ø 22 flexible pipe (inoxyd.) Øa 22; 1000 lg. bag (mounting hardware for Thermo Top C) consisting of: connection pipe, plastic Ø 18 x 20 hose clamp (chrome) Ø 20 ... 27 pipe clip Ø 25 pipe clip Ø 24 ... 26 mounting strip 25 x 100 cable tie 178 lg. mounting hardware bag (accessories) consisting of: hose clamp (steel) Ø 10 hose clamp (steel) Ø 12 fuel hose B8 x 12 fuel extractor 8 x 5 x 8 fuel hose 4,5 x 10 1 2 3 4 5 6 7 8 9 10 11 13 14 15 16 17 18 20 21 22 23 24 1 1 1 1 1 1 1 1 1 1 1 1 2 7 2 3 1 30 8 4 2 1 4

  3. Thermo Top Z/C Telestart T 60 retrofit kit 31.08.01 / tt051200 / WTI / ATT-T

  4. Thermo Top Z/C; E Technical data Thermo Top Z 5 kW Heat output 2,5-5 kW Control, variable 12 volts Voltage Diesel Fuel S 289 Design certification Thermo Top Z/C 5 kW Heat output 2,5-5 kW Control, variable 12 volts Voltage gasoline and Diesel Fuel S 292 and S 289 Design certification Thermo Top E 4 kW Heat output 2,5-4 kW Control, variable 12 volts Voltage gasoline and Diesel Fuel S 316 and S 317 Design certification 31.08.01 / tt071200 / WTI / ATT-T

  5. Thermo Top Z/C; E Installation positions 31.08.01 / tt071100 / WTI / ATT-T

  6. 7 3 1 8 5 6 2 4 Thermo Top Z/C; E Overview of subassemblies 1 Timer 2 Exhaust system 3 Central cover 4 Metering pump 5 Burner with glow plug 6 Combustion air fan 7 Control unit with heat exchanger 8 Circulating pump 31.08.01 / tt020500 / WTI / ATT-T

  7. Thermo Top Z/C; E Control unit with heat exchanger Function - Control and regulation of the operation pro- cesses - Dissipation of combustion heat Check - PC diagnosis, Thermo test - Check for tightness, damage, deposits in combustion chamber Comment - Can only be replaced as a unit. 31.08.01 / tt031100 / WTI / ATT-T

  8. Thermo Top Z/C; E Combustion air fan Function Supply of combustion air. Check Imax: 2.5 A, Urated = 12 V Check for damage, easy movement Comment Use new gaskets for installation. 31.08.01 / tt031300 / WTI / ATT-T

  9. Thermo Top Z/C; E Burner with pencil-type glow plug / flame detector Function - Fuel distribution and vaporization - Fuel vaporization during the starting phase - Monitoring of combustion process Check - Check vaporizer for damage and coking - Pencil-type glow plug / flame detector R25 = 0,30 - 0,33  I < 5 mA Comment Do not connect pencil-type glow plug / flame detector to external power source. 31.08.01 / tt031200 / WTI / ATT-T

  10. Thermo Top Z/C; E Circulating pumps Function Circulation of the heating medium. Check Apply 12 V power = > Imax = 1 A Comment For various installation variants replacement of pump cover is possible - the marked version is the standard version 31.08.01 / tt031400 / WTI / ATT-T

  11. Thermo Top Z/C; E Installation positions and type plate direction of travel any installation 31.08.01 / tt070402 / WTI / ATT-T

  12. Thermo Top Glow plug current The pencil-type glow plug is a silicon-nitride sintered ceramic pin with integrated tungsten filament. 0 + 12V nominal resistance R25 = 360 m  % - 10 0 24V nominal resistance R25 = 1400 m  % I(A) + - 10 40 35 30 25 20 15 10 5 0 0 200 400 600 800 1000 1200 1400 1600 1800 2000 2200 2400 2600 2800 3000 t(ms) 31.08.01 / tt071500 / WTI / ATT-T

  13. Thermo Top Flame detector characteristics Resistance FD W R = ( ) FW Interruption resulting in shutdown due to fault ! Flame 'light' 7  Flame 'dark' 5,6  Short circuit resulting in shutdown due to fault ! Temperature “flame” T=(°C) W 0,4 at: 25°C 31.08.01 / tt071600 / WTI / ATT-T

  14. 1 2 Thermo Top Thermo Top Integration into engine/water circuit In-series integration 1 Engine 2 Vehicle heat exchanger 31.08.01 / tt040100 / WTI / ATT-T

  15. 1 2 3 Thermo Top Thermo Top Integration into engine-water circuit, integration in secondary circuit (non-return valve) 1 Engine 2 Non-return valve 3 Vehicle heat exchanger 31.08.01 / tt040200 / WTI / ATT-T

  16. 2 5 3 1 4  Thermo Top C Thermo Top C Integrtion into engine-water circuit, example MB E class 1 Engine 2 Vehicle heat exchanger 3 El. pump (off) 4 Combination valve 5 Thermostat 31.08.01 / tt040400 / WTI / ATT-T

  17. 3 1 2 4 5  Thermo Top Z Thermo Top Z Integration in engine-water circuit, example MB E class 1 Engine 2 Vehicle heat exchanger 3 Heater heat exchanger 4 Compensator tank 5 Thermostat 31.08.01 / tt040300 / WTI / ATT-T

  18. Thermo Top Water-integration, small Thermostatcircuit TT 1 Engine 2 El. pump 3 Vehicle heat exchanger 4 Heater heat exchanger 5 Compensator tank 6 Thermostat 7 Non-return valve 8 Thermostat (Webasto) 31.08.01 / tt040500 / WTI / ATT-T

  19. Thermo Top Z Wiring harness, upgrade kit 1 Digital timer 2 Connection f. supplementary heating device 3 'Equipment on' indicator 4 Circulating pump 5 Fan connection 6 Negative conductor 7 Relay base 8 Relay base 9 Fan relay 10 Negative conductor 11 Fuse block 12 Negative conductor 13 Mounting plate 14 Fuse cover 15 Voltage supply terminal 30 16 Werle relay 31.08.01 / tt050601 / WTI / ATT-T

  20. Thermo Top Z Wiring harness, supplementary heating device Heater Metering pump Diagnostic connector Thermostat A B C D 31.08.01 / tt050501 / WTI / ATT-T

  21. Thermo Top Z Automatic circuit diagram for auxiliary/supplementary heating device (retrofit) 31.08.01 / tt050602 / WTI / ATT-T

  22. 1 2 Thermo Top Z Input/output voltages at connector block of control unit Connector block, top view timer T60 MP 2 CA 12V+ GP/FD 5 4 6 2 1 2 2 1 1 3 2 1 X19 X18 X17 X16 X14 X15 1 diagnostic connector unused unused 31.08.01 / tt050503 / WTI / ATT-T

  23. Thermo Top Example of fan control, Audi A4 air conditioning system 1 Vehicle fuse holder 2 Fan motor 3 Recirculating air valve 31.08.01 / tt050900 / WTI / ATT-T

  24. Tele Thermo Top Delivery Volume T70 / T80 31.08.01 / tt051602 / WTI / ATT-T

  25. Thermo Top Delivery Volume of T70 Retrofit Kit 31.08.01 / tt051603 / WTI / ATT-T

  26. Tele Thermo Top Installation Diagram of T70 31.08.01 / tt051606 / WTI / ATT-T

  27. Thermo Top Installation Diagram of T70 Retrofit Kit 31.08.01 / tt051608 / WTI / ATT-T

  28. Tele Thermo Top Installation Diagram of D Network Kit 31.08.01 / tt051609 / WTI / ATT-T

  29. 1 Thermo Top 3 2 4 Thermo Top Integration into fuel system of injection enginesIn-series integration into return line 1 Injection system 2 Engine 3 Return line 4 Flow line 31.08.01 / tt060101 / WTI / ATT-T

  30. Thermo Top / Thermo Top T Fuel system Venting of supply unit T-piece with non-return valve 64545A Joint, fuel return line Activated carbon filter Tank vent pipe 31.08.01 / tt060104 / WTI / ATT-T

  31. 2 1 1 3 4 5 Thermo Top Z/C; E / Thermo Top S Possibilities of fuel extraction in passenger cars Caution The "Legal Provisions for Installation" and the "Important Notes" contained in the installation instructions of the applicable heater must, on principle, be observed! non-return valve from engine to metering pump 1Webasto fuel pick-up 2 Webasto fuel tank 3 Tank extractor 259 08B / 641 67B /67930A / 838 13A / 97186A / 9001450A 4 Non-return valve 114 646 5 Tank extractor Ø 18 mm 863 79A Ø 15 mm 862 77A remove non-return valve 31.08.01 / tt060102 / WTI / ATT-T

  32. Thermo Top Z/C; E / Thermo Top S Connection to the vehicle fuel system Fuel Supply Diesel Gasoline l + l  7m l + l  4,5m 1 2 1 2 l 1,2 m  l 0,5 m  1 1 l 5,8 m  l 4 m  2 2 with max. perm. overpressure (bar) in fuel line Permissible fuel feed height H (m) gasoline Diesel 0,00 0,15 0,30 1,00 0,07 0,21 perm. fuel with max. perm. vacuum (bar) suction height S (m) in fuel tank Diesel gasoline 0,00 – 0,04 – 0,35 – 0,00 – 0,31 0,50 1,00 – – 0,27 31.08.01 / tt060213 / WTI / ATT-T

  33. Thermo Top Z/C; E Metering pump DP 2 DP 2 R 2 DP 2 DP 30 0-90° 0-90° 0-180° 0-180° 0-180° 0-180° 0-180° 0-180° horizontal only 31.08.01 / tt060212 / WTI / ATT-T

  34. Thermo Top E / Thermo Top Z/C Installation example VW Bora TT-E/TT-Z/C 1 Heating unit Thermo Top Z/C or E 2 Flat fuse holder and fan relay 1 Seal, Formwasher 2 Stopnut 3 Hose 4 Wireclip 5 Clip 6 Clip 7 Clamptube, black 3 Digital timer 4 Exhaust silencer 5 Combustion air intake line 6 Metering pump 31.08.01 / tt060215 / WTI / ATT-T

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