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Becoming DEEP Green with Just One Project: Cogen. Tom Davies – Director Design & Construction, Amherst College Todd Holland – Energy Manager, Amherst, Mount Holyoke & Smith Colleges. The Bottom Line(s). Reasonable pay-back Huge CO2 reduction Fuel flexibility and standby power
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Becoming DEEP Green with Just One Project: Cogen • Tom Davies – Director Design & Construction, Amherst College • Todd Holland – Energy Manager, Amherst, Mount Holyoke & Smith Colleges
The Bottom Line(s) • Reasonable pay-back • Huge CO2 reduction • Fuel flexibility and standby power • But . . . . . . Large first cost
Why Go Green? Many flavors of climate commitment: • Kyoto Protocol • Clean Air/Cool Planet a.k.a. The New England Governors and Eastern Canadian Premiers’ Climate Change Action Plan • Step It Up • Presidents Climate Commitmenta.k.a. American College & University Presidents Climate Commitment
Many ways to go green – How do they compare? • Purchasing REC’s • Building improvements • Operational changes • Behavioral changes • Cogeneration
Cogen by the numbers of GHG emissions from fuel for heat and purchased electricity 94%
Cogen by the numbers 24% 44% of our GHG emissions are from electricity of the energy we buy is electricity
Cogen by the numbers 70% of the energy used to generate electricity is wasted as heat
Cogen by the numbers 30% 80% overall efficiency of a small cogen system efficiency of the nation’s electric grid
Comparison of conventional systems vs. Cogen • CO2 reduction 7000 tons, 23% • NOx (smog) reduction 27 tons, 60% • SOx (acid rain) reduction 93 tons, 62%
OK, you convinced me.So what is this Cogen? • Gas turbine, recip engine, steam turbine • Types of plants where this it works • What’s new: available to smaller campuses
Conventional Power Plant: High Pressure Steam 60 Units STEAM TURBINE(Eff. = 42%) 72Units DISTRIBUTION SYSTEM(Eff. = 95%) BOILER(Efficiency = 83%) 23 Units 25 Units 22Units GENERATOR(Eff. = 92%) 35 Units • 72 Fuel Source units yields: • 22 Units of Electricity CONDENSER Electric Efficiency: 30%
Conventional Heating Plant: Heat to Campus58 Units • 73 Fuel Source units yields: • 58 Units of Thermal Energy 73Units BOILER(Efficiency = 80%) Thermal Efficiency: 80%
Conventional Heat & Power: High Pressure Steam 60 Units STEAM TURBINE(Eff. = 42%) 72Units DISTRIBUTION SYSTEM(Eff. = 95%) BOILER(Efficiency = 83%) 23 Units 25 Units 22Units GENERATOR(Eff. = 92%) CONDENSER • 145 Fuel Source units yields: • 22 Units of Electricity • 58 Units of Thermal Energy Heat to Campus58 Units 73Units BOILER(Efficiency = 80%) Overall Efficiency: 55%
Cogen = Combined Heat & Power: 24 Units 100Units GAS TURBINE(Efficiency = 24%) GENERATOR(Eff. = 92%) 22Units 76 Units • 100 Fuel Source units yields: • 22 units electricity • 58 units thermal energy HEAT RECOVERY STEAM GENERATOR Steam to Campus 58 Units Overall Efficiency: 80%
Cogen configuration • Fuel cost and availability: natural gas, diesel, or both • Year-round or seasonal operation • Are you thermally or electrically rich? • Steam and/or hot water for heat • Summertime heat load • Rate structure
The Cogen Solution at Amherst Solar Saturn dual-fuel gas turbine and HRSG with duct burner Back-pressure steam turbine Total capacity 1250 and 500 kW
Cogen by numbers: Payback and other cost factors • Initial cost • Operational savings • Simple payback estimates • Volatility in energy costs and what that means for payback • Rising energy prices = good news!
Amherst Cogen First Costs Construction 5,200,000 Equipment 3,500,000 Soft Costs 600,000 Total Cost 9,300,000
Payback Calculations This will be done live off a spreadsheet based on current gas, oil and electricity costs, and the audiences predictions of future gas, oil and electricity costs.
Other benefits: • Stand-by power capabilities • Island mode operation • Demand reduction = payments from utility • Diversification of boiler equipment • Reduced reliance on #6 fuel oil
Too good to be true? • Equipment availability • The reality of a seller’s market • Schedule volatility • Pricing volatility and change orders • It’s complex, so build a great team
Grid Operator Alphabet Soup • ISO • RMR • FCM1 • FCM2 • ODR • Translation = $67,000 a year
Cogen Team • In-house: D&C, Engineering, Ops, Energy, Administration, Trustees • Consultants: Engineers, Commissioning Agent, Testing, Permitting, Procurement • Vendor: Prime Mover(s) & Subs • Contractor: Builders, Commissioners Become DEEP Green with Just One Project: Cogen
The Bottom Line(s) Reasonable pay-back Fuel flexibility and standby power Huge CO2 reduction
Resources CHP Application Centers • www.northeastchp.org • www.chpcenterma.org • www.chpcenterse.org • www.gulfcoastchp.org • www.chpcentermw.org • www.intermountainchp.org • www.chpcenternw.org • www.chpcenterpr.org
Discussion Contact info: • Tom – tdavies@amherst.edu • Todd – tholland@fivecolleges.edu