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Solar Energy Company Needs and Challenges. Customer Needs (Inverter Manufacturers and Solar Panel Installers) PV solar panel manufacturers – not our focused customers Three technologies are competing for cost-leadership Silicon-wafer-based photovoltaics Thin-film PVs
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Solar Energy Company Needs and Challenges • Customer Needs (Inverter Manufacturers and Solar Panel Installers) • PV solar panel manufacturers – not our focused customers • Three technologies are competing for cost-leadership • Silicon-wafer-based photovoltaics • Thin-film PVs • Concentrated solar thermal power • Equipment/instrument manufacturers • Improve the efficiency of power generation • Maintain stable output of electricity vs. time and temperature • Prevent voltage spikes • Solar panel installers • Maximize efficiency of power generation by tracking the sun • Prevent the panel from overheating - spikes in voltages above safe levels for their inverters when the panel temperatures get too high • Identify the location of bad cells, shorts in wiring caused by corrosion • Key Challenges • Harsh environment
Wind Turbine Manufacturer Needs and Challenges • Customer Needs: (Wind turbine manufacturers and component suppliers) • Decrease cost of energy to improve ROI (6~8 cents/kWh vs. 5 cents for coal-fired plants) • Efficient turbines • Increase reliability of whole system • Increase service intervals for off-shore applications • Minimize downtime (e.g., GE - 15% in 2002 to 3% in 2007) • Reduce maintenance costs • Durable wind turbines • Key Challenges • Reliable, continuous speed measurement of blades at low speed • Blade stress and premature fracture/failure • Condensation inside the blades • Harsh environments • Gearbox failure • Lightning • Vibration
Limit Switch Potential Applications Twist Detection Blade Position Momentary rope pull limit switch used to detect rotational twist GLS Limit Switches available with a wide variety of options including low energy for PLC interfacing. Contacts incorporate positive break contacts which ensure the contacts break even in the event of a welded contact. These types of switches can be used to detect the BLADE limit. They can also be applied to Rotor Lock maintenance applications. Vibration in Nacelle Locked Rotor A GLS Switch can be used for maintenance lockout of the rotor Low cost vibration detection is possible with this cat’s whisker switch – invert the switch, attach a suitable weight and it is possible to detect extreme vibration conditions that may otherwise damage the mechanism Tower Man Lift A GLS limit switch can be used to detect floor positioning; GK key Safety switches on the lift gates doors