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Welding Details. Welding. Process of bonding metal pieces together Work or metal pieces are melted along a common edge or surface and their molten metal allowed to form a puddle or pool liquid metal The pieces are fused when the puddle solidifies. Welding Process. 3 major Gas welding
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Welding • Process of bonding metal pieces together • Work or metal pieces are melted along a common edge or surface and their molten metal allowed to form a puddle or pool liquid metal • The pieces are fused when the puddle solidifies
Welding Process • 3 major • Gas welding • Electric arc welding • Resistance or spot welding
Gas Welding • Uses a flame of an extremely high temperature that literally melts the metal • Also known as oxyacetylene • oxygen • acetylene
Electric Arc Welding • Commonly called Arc Welding • Heat of electric arc used to fuse or cut metal
Resistance (Spot) Welding • Metals held tightly together under pressure and subjected to electric current through the point of pressure • Electric current causes metals to heat up and fuse together
Types of Joints in Welding 1--BUTT 2--CORNER 3--TEE 4--LAP 5--EDGE
Commonly Used Types of Welds • fillet • plug or slot • spot • seam • groove • square • V • Bevel • U • J
Welding Symbol Practice • Symbol placement for Fillet Weld
Special Welding Symbols Field Weld • Weld All Around • Weld All Around would be used to to secure a pipe column to a plate • Field Weld is welding done at the job site
Welds with Length and Spacing Size of Weld Spacing Length
Fillet Weld Callout Example • Weld arrow side Actual Weld Drawing Callout Size of Weld--NO larger than the maximum material thickness of the metals being joined
Fillet Weld Callout Example • Weld other side Actual Weld Drawing Callout
Fillet Weld Callout Example • weld both side Actual Weld Drawing Callout
Groove Weld Symbol Callout Bevel weld 1/4” root opening arrow side V-grooved weld 1/4” root opening 45° groove angle
Weld Finishes • A welded surface to be finished to a greater degree than just the structural weld a straight line or a convex arc is added to the weld symbol • Types of finished surface • M - machining • C - chipping • G - grinding
Assignment • Review and coordinate the following consultant sheets into the contract documents – they must match the floor plans, sections, and elevations. • Sheets P-1, P-2, P-3, M-1, M-2, E-1, E-2, & E-3
Welded Detail Drawing • Scale: your choice, as large as possible for “A” sheet • TS = True size of part • 3/8” bevel weld at side joints and 3/8” fillet weld at base plate/side joints of beam brackets • Profile sectioned items • Cutting Planes are assumed