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GM_SSM_007_SPI_01 SUPPLIER PACKAGING STANDARD Pg. 1 of 12 PURPOSE: Provide packaging criteria to insure that adequate protection is provided to the parts and assemblies received by Datalogic from suppliers. OWNER: Head of Supplier Quality INDEX REFERENCES: ........................................................................................................................................ 2 GLOSSARY: ............................................................................................................................................ 2 SCOPE: ..................................................................................................................................................... 2 GENERAL REQUIREMENTS: ............................................................................................................... 2 PART SPECIFIC REQUIREMENTS: ..................................................................................................... 3 1.1 COVER, HOUSING, ENCLOSURE, CASE CHASSIS ........................................................... 3 1.2 BEARING, ROTOR .................................................................................................................. 3 1.3 STANDOFF, BAR, BUSHING, SPRING, SPACER, RIVET, HARDWARE IN GENERAL 3 1.4 MOTOR COIL, TRANSFORMER, POWER SUPPLY, FAN, MOTOR ................................. 4 1.5 SHAFT, PANEL ........................................................................................................................ 4 1.6 GASKET, SEAL, O-RING ........................................................................................................ 4 1.7 PHOTO DETECTOR, FUSE, RELAY, SWITCH, CRYSTAL OSCILLATOR ...................... 4 1.8 BASE, BRACE, CASTING, COLLAR ..................................................................................... 5 1.9 LAMP, BUZZER, THERMISTOR ........................................................................................... 5 1.10 CONNECTOR, FUSE HOLDER, SOCKET, PLUG ................................................................ 6 1.11 PRINTED CIRCUIT BOARD ................................................................................................... 6 1.12 PRINTED CIRCUIT BOARD ASSEMBLIES ......................................................................... 6 1.13 LENS, GLASS, MIRROR, OPTICAL ASSEMBLY ................................................................ 6 1.14 POWER CORD, CABLE ASSEMBLY, HARNESS, WIRE ASSEMBLY ............................. 7 1.15 CONTACT, SLEEVING, TERMINAL, TUBING .................................................................... 7 1.16 LABEL, NAME PLATE............................................................................................................ 8 1.17 MAGNETIC DEVICES, DRIVE MOTOR ASSEMBLY, SOLENOID ................................... 8 1.18 SLIDE, BLADE, BAFFLE, SHIELD ........................................................................................ 8 1.19 CLIP, CLAMP ........................................................................................................................... 9 1.20 CAPACITOR, RESISTOR, DIODE, TRANSISTOR, SEMI-CONDUCTOR. ........................ 9 1.21 INTEGRATED CIRCUIT (IC’S), NETWORK ...................................................................... 10 1.22 CORRUGATED MATERIAL, BOXES, PADS, END CAPS, BAGS ................................... 10 1.23 GLUE, ADHESIVE, TAPE, LUBRICANT ............................................................................ 11 1.24 VISIBLE LASER DIODE / MODULE ................................................................................... 11 1.25 FLEX CIRCUIT ASSEMBLIES, FLEX CIRCUIT FABRICATIONS ................................... 11 1.26 WEIGHING DEVICES AND ASSEMBLIES ........................................................................ 12 DOCUMENT HISTORY Description of the main changes against the previous release Rev. Date Issued by Approved by W Emmert D. Nanni I. Fasolato P. Morselli First Release 01 10/21/2014 Based on template gm_ssm_001_sst_01 GM_SSM_007_SPI_01 "Datalogic Proprietary & Confidential Information"
GM_SSM_007_SPI_01 SUPPLIER PACKAGING STANDARD Pg. 2 of 12 REFERENCES: GM_SSM_002_SPS Supplier Shipment Routing Instruction GM_SSM_011_SPB “Specification of printed circuit board supply” Note: In case of need, please require the standards belonging to Datalogic at your reference person in the Datalogic Purchasing Department. GLOSSARY: • External Package - The outer most container used for shipping parts and assemblies to Datalogic group from suppliers. • Internal Package - The immediate container (cartons, plastic bags, reel, etc.) which contains and protects parts and assemblies. SCOPE: Internal packages containing parts and assemblies received by Datalogic from suppliers. External package requirements are specified in GM_SSM_002_SPS Supplier Shipment Routing Instruction GENERAL REQUIREMENTS: Once a package configuration has been adopted for a particular part/assembly, continue using it for succeeding shipments unless specifically requested by Datalogic to change it. The quantity per container, of a given part must remain constant. If multiple containers are used on the shipment the quantity of parts in each container must be the same, except for the last box which may be the remaining quantity of the lot. The packaging is expected to provide protection against mechanical shock, deformation or electrostatic discharge in the case of ESD sensitive components during shipment to Datalogic and during storage and handling up to the first production operation after receipt, provided the package has not been opened or damaged by Datalogic For strength and function, smaller containers are generally superior to large half or full pallet size containers, and are preferred. Boxes/containers must be securely closed. Deviations to these requirements will be considered on an individual part basis and must be requested sufficiently in advance of shipment to allow evaluation. Based on template gm_ssm_001_sst_01 GM_SSM_007_SPI_01 "Datalogic Proprietary & Confidential Information"
GM_SSM_007_SPI_01 SUPPLIER PACKAGING STANDARD Pg. 3 of 12 PART SPECIFIC REQUIREMENTS: 1.1COVER, HOUSING, ENCLOSURE, CASE CHASSIS • Parts or assemblies with protrusions or critical surfaces must be individually wrapped. • Parts that are painted, plated, polished or otherwise have finished surfaces must be wrapped with foam, cellulose wadding, bagged, separated or otherwise protected from scratching and abrasion. Separation with non-abrasive material is the most desired means, since it reduces packaging waste removal in our plants and reduces unpacking labor. • Protect from bending, denting or cracking. If the parts have attachments or projections, provide additional padding or blocking to prevent damage. Cells, sleeves or corrugated separators are accepted methods. • Parts must be snug in the package to prevent movement that can cause damage to the parts or lead to package failure. • Thin profile parts often must be packed on edge to prevent warping and to provide ease of unpacking. In this orientation they are unstable, thus a tight pack is required. In some cases, additional bottom reinforcement is required to keep thin panels from working through bottom. 1.2BEARING, ROTOR • Parts subjected to corrosion must be adequately lubricated or preserved to prevent degradation. • Parts coated with lubricant or preservative shall be wrapped in a grease proof wrapper or placed on a plastic tube which will not absorb or leak the preservative and will prevent its absorption by the shipping container. One of the following interior packaging methods shall be acceptable as applicable, or as specified. • ROLL WRAP: Roll-wrap parts in Kraft, VCI, grease-proof paper or other equivalent wrap (i.e., plastic tube) and arrange uniformly in intermediate or shipping containers. • INDIVIDUAL SEPARATION: Parts may be individually separated by means of cushion wrap, corrugated or chipboard partitions or equivalent as required maintaining the integrity of the part. Skin or blister packs are not desirable, because of increased unpacking labor. • BULK IN BAG: Non-critical parts, 8/10 cm dia. or less, may be bulk packed in plastic or cloth bag. Bags must be of sufficient strength to prevent bursting of bag and spillage of parts enclosed. Bag must be identified with part number and quantity per bag. The weight of each bag of parts must not exceed 2 kg. 1.3STANDOFF, BAR, BUSHING, SPRING, SPACER, RIVET, HARDWARE IN GENERAL • When possible, pack in even quantities. Cartons or other interior container shall be uniform in size. • Cloth or plastic bags, when used, shall be securely closed to prevent spillage and shall be of sufficient length to permit opening and resealing. Bags must always be over packed in shipping containers. • Springs whose configuration allows entanglement that requires separation by hand must be supplied, separated and arranged on an adhesive coated board of sufficient tack to prevent shifting and entanglement of spring during shipping and handling. Board must be layered horizontally in a corrugated shipping box. • Parts subject to corrosion deterioration shall be enclosed in appropriate corrosion inhibitor or barrier material, or provided with equivalent protection. Based on template gm_ssm_001_sst_01 GM_SSM_007_SPI_01 "Datalogic Proprietary & Confidential Information"
GM_SSM_007_SPI_01 SUPPLIER PACKAGING STANDARD Pg. 4 of 12 1.4MOTOR COIL, TRANSFORMER, POWER SUPPLY, FAN, MOTOR • Exposed wire leads must not be kinked or sharply bent at point of entry and shall be coiled and secured to the assembly with twist ties, rubber band or glass reinforced tape. Coiled wire leads must have a minimum of a 50 mm diameter coil. • Assemble or attach necessary hardware to each device, or seal accessories in a bag and include with the part. • As necessary, protect each device from tarnish or abrasion. Critical portions, such as terminals, shafts, solder lugs, etc. shall be protected with inserts, collars, or sleeves fabricated from material sturdy enough to protect the critical portion from bending or breaking. • Power Supplies shall be packaged individually in a box. 1.5SHAFT, PANEL • One of the following interior packaging methods, based on type of surface o CRITICAL MACHINE SURFACES: Parts with critical machine surfaces, 0.8 µm or finer, threaded ends, or other critical portions should be separated from each other by means of paper, cushion pad interleaving, corrugated partition assemblies, plastic or chipboard tubes. o NON-CRITICAL SURFACES: Parts with surface finishes greater than 0.8 µm may be bulk packed in solid layers. 1.6GASKET, SEAL, O-RING • Parts shall be packed uniformly in solid stacks, maintaining the parts flat without distortion or change in the original design configuration. • LARGE AND IRREGULAR SHAPED PARTS: Parts may be wrapped, bagged or otherwise separated in small quantities. • SMALL PARTS: Small parts, and those without critical dimensions, may be packed bulk in bags or boxes, in quantities of 25, 50, 100 or 200 depending on the size of the part. Bags shall be of sufficient strength to hold the quantities contained therein without bursting and bag weight must not exceed 2 kg. • Parts that are difficult to maintain in their designed configuration may be held together by tabs or by a closer cutting without removing the surrounding material. This method can only be used if its use does not affect function, design intent or dimension of the part. • SEALS AND "O" RINGS: Seals and "O" rings shall be packed in a manner to prevent permanent creases, twisting, and change in shape and size. Small seals and O-ring may be bulk packed in bags. When necessary to maintain shelf-life requirements or to prevent atmospheric contamination, appropriate heat sealed bags, or envelopes shall be utilized. The shelf life shall be included in the container marking. 1.7PHOTO DETECTOR, FUSE, RELAY, SWITCH, CRYSTAL OSCILLATOR • Critical portions, such as external threads, openings, shall be protected with plastic caps, sleeves or plugs. • Exposed wire leads may lie coiled to a radius of not more than 25 mm at any point and shall not be bent at point of entry. Rigid terminals or leads shall not be bent. • Assemble or attach necessary hardware to each part, or seal accessories in a bag and include with the part. • Unplated metals and metals subject to corrosion or tarnish shall be adequately protected to prevent degradation. • Individual containers shall be designed with closures suitable for opening and re-closing without damage to part or package. • Devices shall be packed in multiple containers or be packaged individually. Multiple containers are preferred. Parts should be packed in uniform quantities. Based on template gm_ssm_001_sst_01 GM_SSM_007_SPI_01 "Datalogic Proprietary & Confidential Information"
GM_SSM_007_SPI_01 SUPPLIER PACKAGING STANDARD Pg. 5 of 12 • Multiple packages shall consist of corrugated or chipboard partition assemblies, formed plastic trays, corrugated trays, or other equivalent separators. There may be any number of layers, provided the layers can be removed without spillage of parts. Internal part separation must also protect actuators, contacts, and terminals. When packaged individually, utilize paperboard cartons, telescope boxes, or equivalent boxes designed to protect actuators, contacts and terminals. Additional fillers or sleeves shall be used if necessary to protect critical portions. • 1.8BASE, BRACE, CASTING, COLLAR • All casting subject to damage due to special configuration, such as thin sections, projecting surfaces, flatness requirements, etc., shall be cushioned or separated as required to prevent damage (regardless of finish classification). • All finished parts, with tolerances of 0.13 mm or less and/or surfaces 1.6 µm or finer shall be packaged in one of the following methods as applicable or as specified: o INDIVIDUAL CELL SEPARATION: Parts shall be separated by means of corrugated partitions, tubes, or other equivalent separation as required to maintain individual part integrity. o LAYER SEPARATION: Parts may be arranged in uniform layers, nested as configuration permits, and separated with pads or cushioning material as required to protect parts and provide a stable and stackable load. • ROUGH PARTS: Rough parts, not finished or otherwise refined, shall be packaged random bulk, nested, layered without individual separation. Parts so packed must have sufficient strength to withstand part contact without change in configuration or dimension. • Container for rough parts shall be of corrugated construction, sufficient to hold the parts enclosed without collapsing and capable of palletizing. • Large flat items of pallet size, may be stacked flat, one upon the other, and securely banded to the pallet. Wooden separating strips shall be used as necessary to maintain load stability. No outer container shall be required, if part will not be affected. 1.9LAMP, BUZZER, THERMISTOR • Exposed wire leads may be coiled to a radius of not less than 25 mm at any point, and shall not be sharply bent at point of entry. Rigid terminals or leads shall not be bent. • Devices shall be packed individually or in multiple-quantity containers. Multiple-quantity containers are preferred. When possible, pack parts in uniform multiples. • Multiple-quantity containers shall provide individual separation consisting of corrugated or chipboard partitions, single face corrugated sleeves, plastic or pulp board trays, or other equivalent means. • Small lamps, with wire terminal extensions, may be anchored in foam plastic trays, provided that such anchoring will not damage parts and that lamps can be removed without difficulty. • In addition to cell separation, special lamp assemblies or display panels and devices may require additional protection consisting of cushion wrap, corrugated fillers, etc. • When packaged individually, standard cartons or boxes may be used with adequate interior packaging to protect all critical surfaces. • Small lot quantities of multiple-quantity or unit containers may be packed in intermediate containers Based on template gm_ssm_001_sst_01 GM_SSM_007_SPI_01 "Datalogic Proprietary & Confidential Information"
GM_SSM_007_SPI_01 SUPPLIER PACKAGING STANDARD Pg. 6 of 12 1.10CONNECTOR, FUSE HOLDER, SOCKET, PLUG • Connectors with critical mating surfaces or pins must have protective covers or caps installed over the critical area. • Connectors susceptible to environmental contamination shall be protected by use of clean, sulfur-free neutral packaging material. • Protect all soldered and protruding components by pack material. • Exposed wire leads may be coiled to a radius of not less than 2,5 cm and shall not be sharply bent at the point of entry. • One of the following interior packaging methods shall be acceptable as applicable, or as specified: o UNIFORM LAYERS: Connecting devices without leads may be uniformly arranged in layers, separating layers with chipboard and corrugated divider pads. When possible, quantity packed should be uniform multiples, depending on the size of the part. o TIE IN BUNDLES: Connecting devices with leads may be individually separated by means of chipboard or corrugate partition assemblies. Exposed wire leads should be loosely coiled around the part. o INDIVIDUAL SEPARATION: Critical connecting devices may be individually separated by means of chipboard or corrugated partition assemblies. Exposed wire leads should be loosely coiled around the part. o BULK IN BAG: When specified, small non-leaded items and accessories such as fuse clips, contacts, adapters, plugs, etc. may be packed bulk in plastic bags in uniform quantities, depending on size of part. 1.11PRINTED CIRCUIT BOARD Refer to the DATALOGIC Standard GM_SSM_011_SPB “Specification of printed circuit board supply” 1.12PRINTED CIRCUIT BOARD ASSEMBLIES • Printed wiring boards which can be damaged by electrostatic discharge shall be packaged individually in either anti-static-treated about 0,15 mm polyethylene bags, conductive materials, or containers approved for use with static-sensitive devices. • Pack boards in multiple-quantity containers, consisting of corrugated partition assemblies, formed plastic trays, or other equivalent means designed to provide individual separation. Boards which have no components, protruding connectors, and no solder tips, may be packed back-to-back in an anti-static poly or bubble bag. Even quantities are preferred, when tote quantities permit. • The method of board separation must maintain the original design configuration, and prevent bending or damage to circuitry, components, leads, and any other protruding portions. • Interior packaging must be adequate to maintain the boards in a rigid, unbent condition. • Packaging must be designed so that boards may be easily individually removed and replaced without damage to part, package, or operator. • Partitioned boxes of corrugated or other equivalent separators may be used provided the outside dimensions of the box do not exceed 48 cm x 36 cm x 18 cm. The box weight must not exceed 16 kg. 1.13LENS, GLASS, MIRROR, OPTICAL ASSEMBLY • All optical devices, with or without metal frames, shall be adequately wrapped or cushioned with non- dusting, non-abrasive materials as required to prevent scratches and abrasions to critical surfaces. • Special emphasis must be given to container style and construction due to excessive weight of solid-packed glass and mirrors. • Flat glass and mirrors o Each piece of glass or mirror shall be separated by interleave or have protective covering to prevent damage or contamination. Based on template gm_ssm_001_sst_01 GM_SSM_007_SPI_01 "Datalogic Proprietary & Confidential Information"
GM_SSM_007_SPI_01 SUPPLIER PACKAGING STANDARD Pg. 7 of 12 o Pack wrapped items solidly, preferably on edge, in a suitable shipping container when possible. Quantity packed should be in uniform multiples. o Rows or layers of stacked parts should be additionally separated with pads, corrugated partitions, etc., as required to take up all void and produce a stable load. o Provide adequate cushioning or blocking material for the six (6) surfaces of the shipping container. o Containers for flat optical parts shall be standard wooden or equivalent corrugated construction, sufficient to protect the parts enclosed. Lenses and devices, other than flat glass or mirrors. o Devices other than flat glass or mirrors shall be wrapped or bagged to protect the plated or critical surfaces. o Interior packaging shall be equivalent to that for flat glass and mirrors, utilizing individual separation as required protecting curved or other special configurations. Corrugated fiberboard partitions, molded plastic trays, etc. may be used to provide such protection. • 1.14POWER CORD, CABLE ASSEMBLY, HARNESS, WIRE ASSEMBLY • A minimum coil diameter of 50 mm shall be observed when necessary to coil harness and cable assemblies. Sharp bends and kinks shall not be permitted. • When used, spools or reels shall accommodate the bulk of the wire or cable, and the flanges of any spool or reel shall extend beyond the coiled assembly. • Suppliers will indicate UL approved status by placing the proper UL labels on the product carton. • CUT OR SPECIFIED LENGTHS: Wire or wire assemblies cut to specified lengths shall be tied in bundles in uniform quantities of 50, 100, 200, etc. Short lengths (100 mm or less) may be packed neatly in plastic bags and closed with a rubber band or tape • CABLE ASSEMBLIES: Cable assemblies may be arranged in straight lengths or coiled and tied to maintain the coiled configuration without entanglement, unless the cable assembly or procurement specification requires individual bagging. Where the applicable cable drawing or specification requires a specific bag size or material, equivalent bagging methods (e.g. auto-bagging) and similar material (size and thickness) may be substituted. Delicate cable connectors and terminals shall be capped or wrapped as required with adhesive backed single face corrugated, or other material similar to "Therm-A-Seal" TM, or other protection (bubble bag) to maintain cleanliness and prevent damage. Branched cable assemblies may also be coiled, but care must be exercised not to twist or alter the original design configuration. Critical assemblies shall be placed in bags. • FLAT CABLE ASSEMBLIES: Flat conductor cable assemblies should be packaged flat in straight lengths. Care must be taken to prevent bending or kinking of the ribbon-like configuration. • Flat cables with formed configurations shall be packaged in a manner that will preserve the integrity of the cable shape. • Power cords will be boxed in quantities of 100 or less. Each power cord shall be hanked (coiled and tied) into a compact configuration. The standard Supplier hanking method is acceptable. • All cables shall be compliant with and marked with the “CE” regulatory mark 1.15CONTACT, SLEEVING, TERMINAL, TUBING • Parts may be packed in chipboard containers or plastic bags in uniform quantities depending on the part size and weight. • One of the following interior packaging methods shall be acceptable as applicable, or as specified. o BULK IN BAG: Non-critical parts may be bulk packed in plastic bags in even quantities. The weight of bagged parts should not exceed 2 kg. o BULK IN BOX: Non-critical parts may be bulk packed in paperboard or corrugated containers in even quantities. Corrugated containers may be used as the shipping container, provided they meet all applicable carrier requirements. o UNIFORM LAYERS: When applicable, arrange parts in uniform layers, separating layers with chipboard or corrugated divider pads. When possible, pack in even multiples and layers must be of a construction that will permit the layers to be removed without spillage of the parts. Based on template gm_ssm_001_sst_01 GM_SSM_007_SPI_01 "Datalogic Proprietary & Confidential Information"
GM_SSM_007_SPI_01 SUPPLIER PACKAGING STANDARD Pg. 8 of 12 o REEL-TYPE CONTAINERS: Items fabricated in continuous lengths, such as contacts, may be coiled and packed in reel-type packages specifically designed for this purpose. Paper or other equivalent interleaving shall be employed to prevent entanglement. Quantities per reel shall be specified on purchase orders. Individual bags (or boxes) must be marked with Part Number and quantity per bag or box. Bulk packed or layered parts shall be uniformly packed into paperboard or fiberboard boxes 1.16LABEL, NAME PLATE • Special markings are required on all bundles and containers of Pressure Sensitive Adhesive Labels. All packages, bundles, and containers must be date marked as follows: "Shelf Life Critical -Use before (Date)". • One of the following interior packaging methods shall be acceptable as applicable or as specified: o WRAPPED BUNDLES: When possible, arrange in uniform stacks of 25, 50, 100, or 200, and unitize into a compact bundle by wrapping in Kraft or equivalent paper. Plastic film (or bag) or tissue may be used in lieu of paper, provided the parts are maintained in the solid stack configuration without creasing or other damage. Bundles shall be marked with part number and quantity per bundle and secured with tape or rubber bands, utilizing chipboard pads at top and bottom of the stack to prevent damage. Arrange bundles uniformly in intermediate or shipping container. o STACKED SHEETS: Parts may be arranged on sheets of suitable material and size (ex. 20 cm X 28 cm) and arranged in a solid, uniform stack of 100, 200, etc., and over packed into an exterior with dimensions not to exceed 51 cm X 36 cm X 19 cm. o ROLL FORM LABELS: Labels supplied in rolls should be packaged in poly bags and stacked on edge in shipping container. Uniform quantities of 10, 20, etc. rolls per carton are preferred. • Bundles or stacks of parts may be packed into chipboard or corrugated intermediate containers. 1.17MAGNETIC DEVICES, DRIVE MOTOR ASSEMBLY, SOLENOID • Assemblies with long flexible leads shall be packed in such a manner that leads will not be sharply bent, kinked or become entangled. Leads may be coiled provided coil diameter is greater than 50 mm. • Cover critical opening or bearing with caps or plugs to prevent contamination. • When required, assemblies shall be wrapped with Kraft, plastic, volatile corrosion inhibitor material (VCI), or equivalent wrap sufficient to protect the assembly from environmental hazards such as moisture or atmospheric contamination. • One of the following interior packaging methods will be acceptable as applicable, or as specified. o INDIVIDUAL SEPARATION: Parts should be individually separated by means of chipboard or corrugated partition assemblies, formed plastic trays, individual cartons, or other equivalent means. o WRAPPED LAYER: Wrap assemblies as required and uniformly layer in the shipping container, separating layers with chipboard or corrugated divider pads. When possible, quantity packed should be in uniform quantities. • Layered, wrapped, or individually separated parts may be packed in larger intermediate containers. 1.18SLIDE, BLADE, BAFFLE, SHIELD • INDIVIDUAL PROTECTION: Parts with finished surfaces and those easily deformed, should be wrapped or bagged as required and individually separated by means of partition assemblies, trays, individual boxes, etc. • UNIFORM LAYERS: Parts, not subject to abrasion from part to part contact, may be uniformly arranged in layers, separating layers with chipboard or corrugated divider pads. When possible quantity packed should be in uniform quantities. • BULK PACK: Small, non-critical parts may be bulk packed in bags or boxes in uniform quantities, depending on size and weight. The maximum weight per bag shall not exceed 2 Kg. • Layered, wrapped, or individually separated parts may be packed in larger intermediate containers. • • Based on template gm_ssm_001_sst_01 GM_SSM_007_SPI_01 "Datalogic Proprietary & Confidential Information"
GM_SSM_007_SPI_01 SUPPLIER PACKAGING STANDARD Pg. 9 of 12 1.19CLIP, CLAMP • One of the following interior packaging methods shall be acceptable as applicable, or as specified: • UNIFORM LAYERS: Parts, not subject to abrasion from part to part contact, may be uniformly arranged in layers, separating layers with chipboard or corrugated divider pads. When possible, quantity packed should be in uniform quantities. • BULK PACK: Where possible small, non-critical parts, such as clips, clamps, and hooks, may be bulk packed in bags or boxes in uniform quantities. • Layered or special cushioned packaged parts may be uniformly packed into paperboard or fiberboard boxes. The intermediate container may be used as the shipping container, provided carrier acceptance requirements are met. 1.20CAPACITOR, RESISTOR, DIODE, TRANSISTOR, SEMI-CONDUCTOR. • Loose hardware shall be contained in envelopes or bags and packed with each part or adequately secured within the package. • Bags, when used, shall be securely closed to prevent spillage. Bags must always be over packed in corrugated shipping containers. • Where lead straightness is critical, leads, terminals, etc. shall be protected from unacceptable bends or kinks. Leads must not be subjected to stresses that could damage them or the entry seals. • One of the following interior packaging methods shall be acceptable as applicable, or as specified: o REEL PACKAGING: For order quantities greater than 2,500 components. ? Component leads shall not be bent beyond 1 mm from their nominal position. ? The "C" dimension shall be governed by the overall length of the reel packaged component. The distance between flanges shall be 3 mm to 6,4 mm greater than the overall component length. ? All components must be oriented in one direction. The cathode lead tapes shall be a color and the anode lead tapes shall be white. represent more than two (2) date codes when date code identification is required. ? Component leads shall be positioned between pairs of 6,4 mm tape. Use Minnesota Mining and Mfg. Co. #267 or equivalent. ? Reels shall be disposable metal, chipboard, plastic or equivalent. ? A minimum of 30 cm of leader tape shall be provided before the first and after the last component of the reel. ? About 20 Kg Kraft paper must be wound between layer of components throughout the entire reel for component protection. Width of paper to be 1,5 mm to 19 mm less than "C" dimension of reel. ? Row of components must be centered between tapes (+ or -) 1 mm. In addition, individual components may deviate from center of component row (+ or -) 0,8 mm. ? Staples shall not be used for splicing. Not more than four (4) layers of tape shall be used in any splice area and no tape shall be offset from another by more than 0,8 mm noncumulative. Tape splices shall overlap by at least 15 cm for butt joints and at least 7,6 cm for lap joints and shall not be weaker than unspliced tape. Universal splicing clips may also be used. ? Quantity per reel shall be controlled so that taped components and cover shall not extend beyond the smallest dimension of the flange (either across flats or diameter). ? No missing components are preferred. A maximum of one (1) component may be missing provided this gap is followed by six (6) consecutive components. ? Taped Surface Mount Components shall conform to EIA 481 revision A standards. • INTERIOR PACKAGING, OTHER THAN REEL PACKAGING: For order quantities less than 2,500 components, one of the following methods shall be acceptable as applicable, or as specified. o MULTIPLE TRAY PACKS: Axial or radial lead items may be uniformly arranged in multiple-type holding devices, such as rigid or foam plastic trays, paperboard folders, etc. This package design Components on any reel shall not Based on template gm_ssm_001_sst_01 GM_SSM_007_SPI_01 "Datalogic Proprietary & Confidential Information"
GM_SSM_007_SPI_01 SUPPLIER PACKAGING STANDARD Pg. 10 of 12 should facilitate removal and replacement of contents without damage to the part or container. Where possible quantity packed should be in uniform quantities. o BULK IN BAG OR CHIPBOARD BOX: Where lead straightness is not considered critical, parts may be bulk packed in plastic bags or chipboard boxes in uniform quantities. The weight of bagged part must not exceed 2 Kg. o CUSHIONED BOXES: Fragile components or assemblies may be cushion wrapped to alleviate shock. The wrapped parts may be packaged individually, or in units of 5 or 10 in chipboard cartons or corrugated boxes. o Hardware such as nuts, bolts, screws may be bulk packed in bags in quantities of 100, 200, 500, or 1,000 depending on hardware size and weight. Individual bags must not exceed 2 Kg. Axial or radial lead items packed in multiple tray packs, bags, or chipboard boxes may be packed in larger intermediate container. The intermediate container may be used as the shipping container, provided carrier acceptance requirements are met. 1.21INTEGRATED CIRCUIT (IC’S), NETWORK • Integrated circuits which can be damaged by electrostatic discharge should be packaged in anti-static- treated foam, or conductive material, or containers approved for use with electrostatic-sensitive devices. • All packages, regardless of style or material, must be designed to maintain leads in the original design configuration. • Multiple-type container shall be designed to permit easy removal and replacement of parts without damage to part or container. • MULTIPLE PLASTIC CARRIERS: Integrated circuits may be uniformly arranged in plastic carriers, such as extruded plastic tubes, designed to contain the component or assemblies, and maintain the leads in the original design configuration. Rail-type packages shall be equipped with a stop or plug at each end to prevent loss of part during handling and shipping. • RIGID PLASTIC BOX: Integrated circuits may be uniformly arranged in rigid plastic boxes, with cushion pads or other interior inserts, designed to anchor and separate the components and facilitate removal and replacement of parts without damage to the part or package. • PACKAGING, OTHER THAN PLASTIC: IC's may be packaged in packages, other than plastic, provided the same protection to component and lead configuration is maintained. • INDIVIDUAL PACKAGES: Large or odd-shaped items, and items not conducive to multiple-tray packaging, may be packaged individually. • Multiple carriers, plastic boxes and other unit containers may be packed in larger intermediate containers. The intermediate container may be used as the shipping container, provided carrier acceptance requirements are met. 1.22CORRUGATED MATERIAL, BOXES, PADS, END CAPS, BAGS • Unless otherwise specified, all corrugated items shall be palletized. In addition small parts shall be bundled in even multiples of 10, 25, or 50. • If a desired pallet size or pattern is specified, it will take precedence over the requirements of this standard. • BUNDLING: Small parts shall be uniformly arranged in bundles and securely tied to maintain the bundled configuration during shipment to Datalogic • For small parts arrangement of bundles on the pallet shall be at the discretion of the supplier. • Bundles shall be positioned so that the parts are flat, not on edge. Use of corrugated sheets and reversing bundles in alternate layers may be done to provide a stable load. • Larger parts, extending beyond the pallet length and width should be arranged on pallets in uniform solid stacks. • Very small parts that cannot be efficiently palletized by bundling may be over packed in boxes. • The load shall be covered with corrugated material, sufficient to prevent gouging of the parts during fork truck stacking. Additional corrugated material should be used for "edge protection" when required to prevent strap damage. • Based on template gm_ssm_001_sst_01 GM_SSM_007_SPI_01 "Datalogic Proprietary & Confidential Information"
GM_SSM_007_SPI_01 SUPPLIER PACKAGING STANDARD Pg. 11 of 12 • Sufficient strapping shall be applied under compressed load conditions to maintain the material on the pallet. Four (4) straps, two (2) in each direction, shall be utilized on instances where three-way strapping is inappropriate. The parts should be arranged with minimum overhang, not to exceed 2,5 cm per side, on pallets. Discretion should be exercised in overhang situations. Weak areas such as score lines and slotted partitions are not acceptable in the overhang area. When the load extends beyond the pallet deck area, the top and bottom edges shall be completely covered with corrugated material sufficient to prevent damage. Where packing slip and/or shipping label is not applicable in the case of palletized knocked-down corrugated shipping containers, supplier shall affix his standard "tag" (ref. size 22 cm X 28 cm) giving Datalogic part number, P.O. number, etc. • • • 1.23GLUE, ADHESIVE, TAPE, LUBRICANT • Special markings are required on all containers of tape, glue, or adhesives which have a limited shelf life. Containers must be date marked as follows: "Shelf life Critical - use before (date)". • One of the following interior packaging methods shall be acceptable as applicable or as specified: o BULK IN BAG: Parts may be packed bulk in plastic bags. Weight of packed bag must be as specified. o INDIVIDUAL SEPARATORS: Parts may be individually separated by means of chipboard or corrugated partitions. o UNIFORM LAYERS: Parts may be separated by means of chipboard or corrugated divider pads. o CANS, BARRELS, DRUMS: Parts may be packed in metal or fiberboard cans, barrels, or drums as applicable. Containers must meet carrier acceptance requirements. • Small lot quantities of multiple-quantity or unit containers shall be packed in intermediate containers. The intermediate container may be used as the shipping container, provided carrier acceptance requirements are met. 1.24VISIBLE LASER DIODE / MODULE • Hardware shall be contained in envelopes, boxes or bags and packed with each part adequately secured within the package. • Bags when used must be securely closed to prevent spillage; bags must be over packed in corrugated shipping containers. • Envelopes or bags or other means must provide adequate ESD protection for these devices. Foil coated envelopes, metalized ESD bags, or combination ESD foam/ESD plastic trays are all acceptable. • Multiple tray packs: Items may be arranged in multiple type tray holding devices, such as ESD foam or ESD plastic trays. • Cushioned boxes: Fragile components or assemblies may be cushioned wrapped to alleviate shocks, after they have been properly protected from ESD. The wrapped parts may be packed individually or in units of 5 or 10 in chip board cartons or boxes. 1.25FLEX CIRCUIT ASSEMBLIES, FLEX CIRCUIT FABRICATIONS • Flex circuit assemblies which can be damaged by electrostatic discharge shall be packaged with anti-static treated about 0,15 mm polyethylene bags, conductive materials, or containers approved for use with static sensitive devices. • All shipping containers must have the suppliers UL registry number, Datalogic part number, revision, purchase order number, and quantity of parts contained in the container, clearly printed on the outside of the container. • All parts should be packaged in pan size quantities of 100 per bag or anti-static container. Multiple pan size containers can be shipped in the same shipping container. Based on template gm_ssm_001_sst_01 GM_SSM_007_SPI_01 "Datalogic Proprietary & Confidential Information"
GM_SSM_007_SPI_01 SUPPLIER PACKAGING STANDARD Pg. 12 of 12 1.26WEIGHING DEVICES AND ASSEMBLIES • Parts and assemblies which can be damaged by electrostatic discharge shall be packaged individually in bags or containers approved for use with static-sensitive devices. • As necessary, protect each device from tarnish or abrasion. Critical portions shall be protected with material sturdy enough to protect the critical portion from bending or breaking. • When packaged individually, the device shall be packed in a suitable container, consisting of corrugated fiberboard, foam plastic, or other rigid material. Adequate interior non-dusting cushioning or blocking material shall be used as required to prevent damage during shipment. • The devices shall be packaged in a multiple type container, consisting of corrugated partitions, sleeves, trays, or other equivalent separators provided the protection is equivalent to that afford by individual packages. There may be any number of layers provided the layers can be removed without spillage of the parts. Based on template gm_ssm_001_sst_01 GM_SSM_007_SPI_01 "Datalogic Proprietary & Confidential Information"