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Wegmans Freezer Inventory Control MSD #12714

Wegmans Freezer Inventory Control MSD #12714. Ben Whipple Emily Burns Tim Hogan Ben Jilson. Today’s Agenda. Current state Customer needs Spec list Scope Proposed Solutions Selection matrix Proposed solution sets Risk Assessment Next Steps. Current state. Customer needs list.

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Wegmans Freezer Inventory Control MSD #12714

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  1. Wegmans Freezer Inventory Control MSD #12714 Ben Whipple Emily Burns Tim Hogan Ben Jilson

  2. Today’s Agenda • Current state • Customer needs • Spec list • Scope • Proposed Solutions • Selection matrix • Proposed solution sets • Risk Assessment • Next Steps

  3. Current state

  4. Customer needs list

  5. Spec list

  6. Proposed Scope • This project is to analyze the current operating state of the Wegman's Bakery Freezer, identify process shortfalls that are contributing to the "out of control" state identified by the customer, develop and apply solutions to those shortfalls deemed to be within the control of the client, implement these solutions in a timely and cost effective manner, and develop a plan for sustaining these solutions in a way that results in an "in control" process for the foreseeable future

  7. Proposed Solutions

  8. Raw Materials

  9. Recommendations Designated transfer spots Optimize number of racks Optimize use of racking Standard put away rules Central information board with raw material locations White boards Considerations Color coding scheme Colored paths More frequent orders Pallet stacking Dedicated aisles Signage Magnet boards Proposed solution set: Raw materials

  10. WIP

  11. Recommendations Prioritize locations White boards Standard put away/pick process Considerations Color coding scheme Colored paths Dedicated aisles Magnet boards Proposed solution set: WIP

  12. Finished Goods

  13. Recommendations Show obvious signal when a QA hold can be removed Central information board Designated transfer spots Optimize number of racks Optimize use of racking Remove café support Standard put away rules White boards Magnet boards Considerations Signage Color coding scheme Colored paths Remove commercial support Dedicated aisles Pallet stacking Analyze effects of reefer availability Case differentiation methods Different colored tape (group’s choice) Marker Stickers Different colored boxes Worker training Better labels Proposed solution set: Finished Goods

  14. Considerations Specialized racks New containers Signage Moving storage to QA area Recommendations Put QA samples in space pallets cannot fit Standardize put away rules Proposed solution set: QA Samples

  15. Risk Assessment

  16. Next Steps

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