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Failure Modes and Effects Analysis (FMEA)

Failure Modes and Effects Analysis (FMEA). Quality Series. Disclaimer and Approved Use. Disclaimer This presentation is intended for use in training individuals within an organization. The handouts, tools, and presentations may be customized for each application.

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Failure Modes and Effects Analysis (FMEA)

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  1. Failure Modes and Effects Analysis (FMEA) Quality Series

  2. Disclaimer and Approved Use • Disclaimer • This presentation is intended for use in training individuals within an organization. The handouts, tools, and presentations may be customized for each application. • THE FILES AND PRESENTATIONS ARE DISTRIBUTED ON AN "AS IS" BASIS WITHOUT WARRANTIES OF ANY KIND, EITHER EXPRESSED OR IMPLIED. • Copyright • This presentation is created and copyrighted by LeanPresentations.com, owned and operated by Kanso Strategies LLC. • Approved Use • Each copy of this presentation can be used throughout a single Customer location, such as a manufacturing plant, or by a single Consultant or trainer when at multiple clients. Contact us for authorization to use this presentation at multiple locations. • The presentation may be customized to satisfy the customer’s application. • The presentation may not be re-sold or re-distributed without express written permission. • Current contact information can be found at: www.leanpresentations.com

  3. Outline • What is FMEA? • History • Benefits • Applications • Procedure • Exercise • Summary

  4. What is FMEA? • FMEA is an acronym that stands for Failure Modes and Effects Analysis • Methodology of FMEA: • Identify the potential failure of a system and its effects • Assess the failures to determine actions that would eliminate the chance of occurrence • Document the potential failures

  5. Design FMEA Analysis  = Critical characteristic which may effect safety, compliance with Gov. regulations, or require special controls. SEV = Severity rating (1 to 10) OCC = Occurrence frequency (1 to 10) DET = Detection Rating (1 to 10) RPN = Risk Priority Number (1 to 1000)

  6. FMEA Flow Chart Assign a label to each process or system component List the function of each component List potential failure modes Describe effects of the failures Determine failure severity Determine probability of failure Determine detection rate of failure Assign RPN Take action to reduce the highest risk

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