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Overview!. Meter Basics Mechanical to Advanced Communication Protocols Data Logging and Reporting Energy Demand Management Installation Issues System Verification Costs. Glass & Mechanical Meter. Veris Meter. Electric Meters at WMU. Siemens/Power Measurement Limited Veris Industries
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Overview! • Meter Basics Mechanical to Advanced • Communication Protocols • Data Logging and Reporting • Energy Demand Management • Installation Issues • System Verification • Costs
Electric Meters at WMU • Siemens/Power Measurement Limited • Veris Industries • EMON-DMON • Cutler-Hammer/Westinghouse • General Electric-Power Leader • Allen Bradley • Square D-Power Logic • Electro Industries
Siemens/PML Metering 9500 9600 ST ||| 9200 SPI 93xx 8500 75xx
Allen Bradley Metering M5 M6
Square D Metering CM 3000/4000 ENERCEPT CM2000 DIGITRIP |||
Communication Protocols • Ethernet • SEABus • MODBUS RTU • MODBUS TCP • LON • DDE • Power Logic
Network Security • Power Plant • Dedicated Meter LAN • Dual NIC Card • Campus Meters • Separate VLAN • Accessible only on campus • On Board Passwords • WinPM.Net Server • Communicated to Meters • Serves data to web browsers
Why use SMART Meters • REAL TIME data • Power • Voltage • Current • Power Quality • Harmonics • Sag/Swells • Transients
Why use Smart Meters? • Historical trending for baseline information • Energy Usage KWh per Facility/Cost Allocation • Historical transformer loading data • Reduce clerical errors • Reduce demand charges
What is Demand? • Demand charges vary by utility • WMU Demand basis from Consumers Energy: • Average consumption (KW) during a 15 min time frame • Demand is set based on Max period Mon-Fri 11am to 7pm • Demand cost $7.48/KW
Demand Charge Details! $54,781.9
Demand Profiles! • Demand/Load Profiling • Generate up to date demand reports • Load profiling
Continued • Demand Reduction • Automatic Load Shedding • Automatic standby generator control with distributed generation • Connections to building automation to vary motor speeds and lighting loads
Demand Reduction Verification Using RSEnergy (Allen Bradley) June - September 2003 Demand Reduction with Rolling Chiller Outages
Demand Reduction Techniques! • Load Shedding • Distributed generation (DG) • Use emergency generators to reduce peak demand costs!
Calendar Demand August 2003
Why Run Standby Generators? • Lower Utility demand charges • Reduce necessity to Load bank, if at least 50% load • Reduce Maintenance labor costs • Cost effective – Run < 100 hours/month • Discover generator problems before an emergency
Generator Operation Costs • Fuel Cost • Refueling • Equipment wear • Maintenance
Power Quality • CEBMA Curve • Sag/Swell detection • Transient detection • Harmonic Distortion
Historical Data • Server based systems • ODBC database on a central machine • Local Trending on 9500 meters • Analyze data with Excel • Use ACCESS to query data • Default database queries • Custom database queries
Installation Issues? • Substation Meter • Sub Feed Metering • Branch Panel Monitoring • Connectivity • Ethernet • Serial • Modem • Fiber • Wireless
Installation Details • Meter Current Transformers • Are they existing? • Solid Core vs. Split Core • 0-5 amp or 0-1 volt • Shorting Blocks • Accuracy
Current Transformer Sizing • Size for load or for feeder size? • Is the load at least 10% of CT size • CT should be near load size for improved accuracy
Commissioning • Installation must be commissioned for reliable & accurate data • Items to Check! • Negative Consumption readings • Incorrect Voltage measurements • Correct pulse setting • Power factor value
Common Problems • CT Reversal • Voltage and Current readings out of phase • CT ratio set incorrectly • PT ratio set incorrectly • Incorrect phase rotation • Loose connections
Cost Breakdown • 2. Typical($800-$2000 each) • Readings per phase • kW, KwH, PF, Vll, kVAR,THD • Communications/Web-enabled • Meter Cost What data is needed • Basic($500-900 each) Consumption KwH, Vll, PF No Remote communication • 3. Advanced($2000-6500 each) • Graphical display • Data logging • Analog I/O • Relay outputs • Digital I/O • Waveform captures • Transformer loss calculations
Installation Costs • New Installation, New Switchgear • Labor -- n/a purchase in gear • New Installation, Existing Switchgear • Labor approx 12 hours • Replace Existing Meter • Labor approx 6 hours
Concluding Remarks! • Save Energy • Internal cost allocation • Implement awareness programs • Analyze usage patterns • Reduce energy costs • Manage peak usage • Optimize utility contract • Improve power factor • Automatic load-shedding
Questions? “You can’t manage what you can’t measure.” Quote By Bill Hewlett, of Hewlett-Packard
Contact Information • Siemens Energy & Automation 800-427-2256, http://sea.siemens.com/access • Square D / Power Logic 615-287-3400 http://www.powerlogic.com/home.cfm • Allen Bradley http://www.ab.com/PEMS/ • Western Michigan University Dan Brimmer, 269-387-8520 Email: brimmer@groupwise.wmich.edu http://www.pp.wmich.edu/utilities
Special Thanks! • Avinash Ramakrishna, WMU Graduate Assistant • Siemens Energy & Automation • Square D