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DuraPlate Installation Guide. Corrosion Resistant Liner. Presented By:. THINK SAFETY 1st. Practice ALL safety precautions. Follow all OSHA & Manufacturers safety recommendations. Wear protective gear. Step One. Prepare the Joints. Step 1 – Proper Storage.

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  1. DuraPlate Installation Guide Corrosion Resistant Liner Presented By:

  2. THINK SAFETY 1st • Practice ALL safety precautions. • Follow all OSHA & Manufacturers safety recommendations. • Wear protective gear

  3. Step One Prepare the Joints

  4. Step 1 – Proper Storage Use blocking to stage the joints OUT of the dirt All materials and joints must be kept clean

  5. Step 1 – Clean the Joints Clean the bell AND the spigot Remove all dirt and debris

  6. Step 1 – Inspect the Joints Inspect the Bell and Spigot This is a good joint Report cracks to your supervisor

  7. Step 1 – Prime the Joints Best results are obtained with the application of a water- based adhesive primer

  8. Step Two Install Joint Materials

  9. Step 2 – Install Joint Materials Two Seals are required Gaskets to keep the structure watertight Mastic to keep back the gasses

  10. Step 2 – Apply Butyl to Shoulder Apply ONELAYER of approved butyl tape

  11. Step 2 – Apply Butyl to Shoulder Place butyl tape on the INSIDE shoulder of the structure

  12. Step 2 – Apply Butyl to Shoulder Do NOToverlap the end of the butyl tape Apply Gasket to Spigot

  13. Step 2 - Install O-Ring PLACE on SPIGOT 1 2 LUBE GASKET 1 2 3 4 EQUALIZE INSPECT 4 3

  14. Step 2-Install Single Offset 1 2 PLACE ON SPIGOT 1 2 LUBE SPIGOT with GASKET ON 3 4 EQUALIZE INSPECT 4 3

  15. NOTE For more detailed instructions on proper installation of the gaskets, please view WATERTIGHT GASKET INSTALLATION GUIDE Available from

  16. Step Three Lubricate

  17. Step 3 – Lubricate Lube inside the bell. Do NOT put lube on top of butyl tape.

  18. Step 3 – Lubricate the Spigot Insure the spigot has been lubed properly according to the type of the gasket.

  19. Step Four Set Section

  20. Step 4 – Select Proper Equipment Use of Proper Lifting Equipment Promotes Safety Prevents Damage to Structure Eases Installation

  21. Step 4 – Lifting Apparatus Use proper lift pins and bars available from Atlantic

  22. Step 4 – Machinery Use machinery capable of lifting the structure. Call our office for the weight of your structures

  23. Step 4 – Set Section Keep the Structure Level Center the Sections and Lower into Position

  24. Step 4 – Set Section Squeeze out of the butyl tape should occur as the joints seat themselves

  25. Step Five Visual Inspection

  26. Step 5 – Visual InspectionsLook inside and outside structure Make sure the joints are seated evenly all around

  27. Step 5 – Visual InspectionsLook inside and outside structure If the joints are not even, raise the section and adjust. Use clean butyl

  28. Step 5 – Visual InspectionsLook inside and outside structure Plug lift holes with suitable non-shrink grout

  29. SUMMARY • SAFETY 1st • PREPARE THE JOINTS • INSTALL JOINT MATERIALS • LUBRICATE • SET PRECAST – INSURE LEVEL • INSPECT & PLUG LIFT HOLES

  30. Questions? Duraplate Installation Guide

  31. Troubleshooting Use Lube GENEROUSLY Keep Lift Hooks STRAIGHT

  32. Contact your Atlantic Sales Representative for other products available to promote watertight quality installations

  33. DuraPlate Installation Guide

  34. Supporting Cast THANK YOU • RIPA • CHAPMAN • WAL DEN GREENE • JMHC • KEARNEY

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