The Great and Small Concrete Construction Equipment

1. The Great and Small Concrete Construction Equipment Abstract: For large batch of concrete production, we have portable concrete batch plant, commercial concrete batching plant and containerized concrete batch plant. If you want to build a simple concrete batching plant, twin shaft concrete mixer or planetary concrete mixer will be a choice. If you like to buy an economic concrete equipment, concrete mixer pump will be a good choice. Portable Concrete Batch Plant& Cement Silo Portable concrete batch plant for rent has rich models: YHZS25, YHZS35, YHZS50, YHZS60 and YHZS75. The theoretical productivity is 25-75m3/h. It is suitable for temporary projects that often need to change the working place, such as roads, railways, bridges, ports, hydropower and other projects in mobile construction. The mobile concrete mixing plant not only has all the performances of the stationary concrete batching plant, but also has the same operation mode and maintenance The difference is that all the main unites of the portable concrete batching plant are fixed to a chassis with axles and wheels. When this chassis is pulled by a tractor, the mobile concrete batching plant can be easily transported to another construction sites.

2. Buyers of mobile mixing plants generally have two purposes, one is to undertake temporary projects for concrete production for their own use, and the other is to rent out the mobile mixing plant due to its good mobility and convenience. Portable concrete mixing plants are often seen in temporary projects like roads with long engineering lines, high-speed rail projects, and projects with insufficient construction space. To further improve its mobility, the portable cement silo, also called horizontal cement silo comes in to being in response to market demand. Many users who have limited space and need to move frequently choose horizontal cement silos. The horizontal cement silo is equipped with a cement discharge port and a screw conveyor at the bottom, which can be conveniently discharged and transported. Compared with the traditional vertical cement silo, the horizontal cement silo has lower requirements on the foundation, which can be directly placed on the ground, and can be

3. easily transported by truck without disassembly. Now the portable cement silo has 10 tons, 20 tons, 30 tons, 40 tons, 50 tons, 60 tons, 70 tons, 80 tons, 90 tons, 100 tons, 150 tons, 200 tons and so on. The horizontal cement silo is an integrated cement silo. It can be transported below 100 tons, and the cement silo above 100 tons needs to be manufactured on site. When transporting, the height and width of the portable cement silo should not exceed the limit, a 6-meter car can be transported, and the cement silo can be reused many times. After installation, the overall height is low, and the overall length is suitable for the storage of various bulk materials such as cement, fly ash, and bentonite in the corridor. The cement is blown into the storage bin by the wind through the feeding pipe. With the increase of the pressure in the bin, the gas in the bin is filtered by the dust removal device and then discharged from the air outlet, and the mixed cement in the gas is left in the cement bin. The operation is simple, safe and basically pollution-free. Commercial Concrete Batching Plant Malaysia Generally speaking, customers can choose the models of commercial concrete batching plant from the local market. If the customers has a wide range of resources, and the site and capital can also afford it, then he/she can consider investing in large and medium-sized batching plant to recover the investment as soon as possible and realize the benefits.

4. If the customer is greatly affected by the site and the market, and the future investment income is so guaranteed, the customer can invest in small concrete mixing plant. Moreover, the price of small concrete mixing plants is relatively cheap, usually tens of thousands of dollars. The large concrete batching plant is more stable with high technology and high configuration, featuring powerful function and convenient operation. It generally refer to concrete mixing equipment with an hourly concrete output of more than 60 cubic meters. Common models include HZS90, HZS120, HZS180, HZS240, and double-station. Models Theoretical hourly Yearly output(200days)(m3) output(m3) HZS 90 90 150,000-200,000 HZS 120 120 200,000-300,000 HZS 180 180 300,000-450,000 HZS 240 240 500,000-600,000 Take HZS120 stationary concrete batching plant for example. It has the advantages of high production efficiency and strong work reliability. This device can be used for roads, high -speed railway, water conservancy, bridge, port terminal, real estate, submarine tunnel, subway, artificial reclamation, infrastructure, commercial mixing and other key areas.

5. It adopts JS2000 twin shaft concrete mixer and the batching machine is PLD3200 type. The entire equipment production line includes concrete mixer, batching machine, cement silo, screw conveyor, belt conveyor, control room,etc. The theoretical production capacity of the HZS20 mixing station is 120 m/h (the work cycle is 60s, and 2 cubic meters is discharged per batch). In actual work, the mixing station will not repeatedly mixing for it has to for the scheduling of the concrete mixer truck and the operation of the operator. If the mixed concrete labels are different, the volume of the finished concrete will be different, therefore volume the actual mixing and discharge cannot be guaranteed. According to statistics, the actual production capacity of the HZS120 mixing station is about 100 cubic/h. If the working hours are 8 hours a day, the daily output of the HZS120 commercial

6. concrete batching plant is 800 cubic. If the working hours are 10 hours a day, the daily output of the HZS120 commercial concrete batching plant is 1000 cubic. If the working days of the whole year are 300 days, the yearly output is 240,000-300,000 cubic meter. Containerized Concrete Batch Plants The containerized concrete batch plants are completely composed of container design. It has excellent advantages in transportation, operation and dismantling. Because it adopts a modular design as a whole, the internal pipelines of each module are pre-installed before leaving the factory, and only need to connect the quick connector on site, which not only reduces the on-site working time, but also reduces the difficulty of installation. The equipment modules are quickly connected by bolts, and each layer of modules can be assembled on the ground and then hoisted and spliced as a whole, which reduces the workload, prevents the risk of working at heights to a greater extent, and ensures site safety. The installation time of the whole station is less than 15 days, and the delivery period is less than 25 days.

7. The whole set looks like being put together by several containers. Compared with stationary concrete plant, there is no need to set outriggers and installation brackets, eliminating the need for foundation design and construction as soon as the ground hardness and flatness meet the requirements. For the harsh rain, snow, wind and sand weather outside, the container shell can protect various core components and reduce the failure rate. Its another advantage is accurate measurement. The containerized mixing plant improves the metering system. The admixture supply system adopts a micro-scale admixture scale, and the two kinds of admixtures can be measured separately, which can realize the precise measurement of a small amount of admixture above 2kg. The mother-child screw conveyor is used to realize the coarse and precise weighing measurement technology, which has stable material supply and high precision; the

8. powder material conveying system adopts a three-scale structure, and the three kinds of powder materials are measured separately, which is fast and accurate. Through the improvement and enhancement of the measurement system, the requirements for the measurement accuracy of railway construction are met to the greatest extent, and the measurement accuracy rate reaches 99%, which is far ahead in the industry. Strong wind load resistance, transferability, and reusability are the three highlights of the containerized concrete mixing plant. The overall outer package adopts container profiled plate, which can resist 12-level typhoon. In addition to the extreme installation speed, the containerized batch plants can also meet the requirements of "green construction" in terms of environmental protection. How to choose a suitable concrete mixing plant? Haomei Machinery has many years of experience in manufacturing and overseas export regarding the concrete mixing plant. There are several tips: 1. Your own investment ability As a large-scale construction machine, a concrete mixing plant needs more capital investment. When investing in a concrete mixing plant, you need to know how large a production line you can invest in, so that you can be targeted when you build the station and produce. 2. The ability of the manufacturer When investing in concrete mixing plants, it is very important to choose a good manufacturer. A good concrete mixing station manufacturer can not only provide high-quality equipment, but also help you build a station, guide you, and provide comprehensive services in the later stage. 3. The ability of sales When choosing a capable and responsible salesperson to communicate with you about the details of the concrete mixing plant equipment, they can recommend a suitable model

9. for you and consider issues from the perspective of customers. 4. Basic knowledge of concrete mixing plant production As an investor in a concrete mixing plant, you must know how much you invest in your production line, how to apply, what kind of site and equipment you need, and what kind of production personnel to choose from the beginning to the production. 5. Basic knowledge of concrete mixing plant What kind of mixing station will be smoother in the later production process? Of course, it is a concrete mixing plant with environmental protection, energy saving, automation, and a closed production line. That’s why containerized batch plants so popular. Industrial Planetary Cement Mixer VS Twin Shaft Concrete Mixer What is the difference between the twin shaft concrete mixer and planetary cement mixer? Lets have a look together. Working principle Compared to planetary concrete mixer, twin shaft mixer has a longer history. As a compulsory concrete mixer, its mixing principle is relatively simple. The mechanical force mainly comes from the horizontal mixing shaft installed in the mixing drum, and the main shaft rotates to drive the mixing shovel set on the shaft to realize even mixing.

10. The mixing principle of the planetary mixer is more complicated, and its performance is obviously better than that of many concrete mixing equipment. It can ensure that the aggregate particles and the properties of the material are not damaged during the mixing process. The planetary mixing device pushes the material to complete a series of mixing processes. The blades installed on the shaft generate a strong mixing force to push the material to move in both axial and radial directions. The material is vigorously and fully mixed, which greatly improves the mixing uniformity of the material. Industrial applications The double-shaft concrete mixer is mainly used for mixing low-flow dry hard concrete, semi-dry concrete and lightweight aggregate concrete. Due to the emergence of new aggregates, industrial planetary concrete mixer have been promoted and used. Today's

11. vertical shaft planetary mixers are completely used in the refractory industry, cement prefabricated parts industry, ceramic mixers,etc. In terms of improving the mixing efficiency and uniformity of materials, the industrial concrete planetary mixer adopts the principle of planetary mixing. The combination of rotation and revolution forms a strong and complex planetary mixing track, which greatly reduces the resistance during material mixing and avoids the occurrence of material accumulation and shaft holding. The industrial planetary mixer has a compact overall structure design, and the planetary gear box designed according to the high-strength working conditions of the concrete industry makes the mixing of materials more homogeneous, faster, and more environmentally friendly. JBT30 Concrete Mixer with Pump VS Concrete Boom Pump Both Concrete mixer and pump and concrete boom pump are the important construction equipment in engineering construction. so what is the difference between the two? Take JBT30 concrete mixer with pump and 32m concrete pump for example.

12. Different mobility The concrete boom pump can transport concrete to a certain height by itself, making up for the shortcomings of other concrete pumps. It is equipped with a car chassis, so compared with the concrete pump trailer, it can walk independently and is very convenient to move from one construction site to another. Different structure The concrete boom pump truck truly achieves mechanized construction with four sections of booms and remote control. The whole machine is installed on the chassis of the truck with flexible movement and reasonable structural design. The body is smaller than the pump trucks in the same industry and occupies a small area. It is more suitable for construction in narrow spaces, convenient and flexible. The concrete mixer with pump not only has the function of concrete pumping, but also concrete mixing. It can’t walk independently, which must be towed by a tractor. For pumping, it relies on pipelines arranged by the workers. But its pumping height is usually higher than the commonly use concrete pump truck. Different application scopes

13. The concrete pump truck is suitable for small and medium-sized construction operations like field construction and scattered construction sites. The concrete mixing pump is an ideal conveying equipment for rural construction and foundation construction of water conservancy and hydropower projects. Different prices The concrete pump truck is relatively mobile, but its price is also very high. The new equipment price costs hundreds of thousands of dollars. The cement mixer pump truck usually takes tens of thousands of dollars. The JBS40 cement mixer pump truck only needs 30,000 dollars. Self container concrete mixer truck Concrete, as a necessity of construction engineering, has seen a sharp increase in demand in recent years with the increase of engineering projects. Some construction sites have begun to use self contained concrete mixer truck in order to save costs and time as much as possible in engineering. It is especially popular in some small projects. That is because of high time costs and vehicle costs in the transportation process. Therefore, many construction contractors start to buy this equipment for it can self load, mix and discharge concrete. What are its advantages?

14. Labor-saving. The self loading concrete mixer truck has the advanced automation  program, which can replace 7 workers and even the feeding does not require manpower. It is also a multifunctional product, one machine with multiple functions, which can  replace power generation, loaders, mixers, tankers, and is a new generation of equipment for the construction industry. Simple operation. Only two people are needed for production with it. The driver  operates the automation program, and the others do some auxiliary work. The operation of the automation program is very simple, and you can learn to drive in a few hours. Strong power. It is of four wheel drive and has excellent off-road capability.  The degree of automation is high. The electronic scale in the car can see the specific  value of the material loaded. The water injection during the mixing process is also automatic. There is also a large water tank on the car to store water, which basically realizes automatic production. It has rich models, of which the hourly output is 6-30 m3/h. The daily output will be  50-240 m3/h. Take HM1.2 self loading mixer for example. Its hourly output is 6m3 and daily output is almost 50 m3. Its price is about 13,000 dollars. You'll get your money back in a little over a month. Since the traditional hydraulic transmission is replaced by mechanical transmission  (that is, the hydraulic system drives the reduction box to control the speed of the vehicle), the operation in the cab is simpler and more convenient. At the same time, due to the cancellation of the power transmission link between the  hydraulic torque converter and the engine and the power take-off switch and other mechanisms, the power loss caused by power transmission loss is reduced. The self loading mixer truck also simplifies the layout and pipeline connection of the  engine's lubricating system and cooling system.