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Modular Sampling System Initiative

Modular Sampling System Initiative. ISAEXPO2000 Meeting Center for Process Analytical Chemistry ISA Analysis Division. Agenda. 1. Overview and Background Peter van Vuuren 2. Definition of a Smart Sample System Rob Dubois 3. Analyzer Function Block Matrix Rob Dubois

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Modular Sampling System Initiative

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  1. Modular Sampling System Initiative ISAEXPO2000 Meeting Center for Process Analytical Chemistry ISA Analysis Division

  2. Agenda 1. Overview and Background Peter van Vuuren 2. Definition of a Smart Sample System Rob Dubois 3. Analyzer Function Block Matrix Rob Dubois 4. ISA SP76 Interface Standard Dan Podkulski 5. Request for Proposals & Questions Peter van Vuuren 6. Break-out Groups All 7. Wrap-up and Next Step

  3. Overview & Background Pictures Courtesy John Thomas, Parker Hannifin Corp

  4. Overview & Background • Facilitate the acceptance and implementation of modular SS technology in the Petrochemical Industry • Promote the concepts of: • small, smart, integrated sampling and sensor transmitters • smart analyzer transmitters • Lay the groundwork for the next generation of Process Analytical Systems: • open connectivity architecture (Ethernet, TCP/IP, wireless etc.) • industry standard protocols (OPC, Fieldbus, Profibus, Hart, etc.) • web enabled technologies (browsers, HMI, I/O servers, etc.) • Longer Term: Modular systems provide bridge between the Macro World of Process Streams and the Micro world of new generation of Micro Fluidic/Analytical Systems (e.g. analyzers on a chip, sensors on a chip, lab on a chip, etc.)

  5. Overview & Background Driving Forces for Change • Reduce Cost to Build • Design, Engineering, Manufacturing, Installation, Etc. • Reduce Cost of Ownership Maximize Sustained “Fit for Use” Data Generation System Validation Representative Sample Validation Measurement (Data) Validation Communication Validation

  6. Integration of Sample System and Sensors A Field LAN dcs P All System Components in Contact with Sample including the Sensors Analyzer Controller T Sample Conditioning System All Additional Electronic and Computing Components Required to Generate Analytical Result F o&muser Level 1 Level 0 Mainly a Trust Configuration Now a Trust & Verify Configuration Process Stream

  7. Integration of Level 0/1 Subsystems A Field LAN dcs P T F o&muser Integrated Analyzer Transmitter Process Stream SS/Analyzer/ Com Controller ControlCompute Communicate Level 1 Level 0

  8. Imagine the Future FLAN (Optical Fiber) IA Controller& Com Module F A P T Sensor/Signal Bus Sensor = Moisture Probe Original Picture of Gas Delivery System courtesy Valin Corporation; Integrated Analyzer Transmitter

  9. Integration of Level 0 Components A Field LAN P T F Integrated Sample/Sensor Transmitter Process Stream SS & Com Controller Level 1 Level 0

  10. Imagine the Future Sensor = RAMAN Probe P SS Controller & Com Module F T A Integrated Sampling/Sensor Transmitter

  11. Imagine the Future FLAN (Optical Fiber) P F IA Controller T A Sensor/Signal Bus

  12. Goals • Modular Sample System Designs • Adapt for Chemical Industry (traditional -> modular) • Ready for Prime Time? • Integration of Sensors (Plug and Play) • Smart Sample/Sensor Systems • Integrated Analyzer Transmitter • Integrated Sample/Sensor Transmitter • Validation of Representative Sample

  13. Agenda 1. Overview and Background Peter 2. Definition of a Smart Sample System Rob 3. Analyzer Function Block Matrix Rob 4. ISA/SEMI Standard Footprint Dan 5. Request for Proposals & Questions Peter 6. Break-out Groups All 7. Wrap-up and Next Step

  14. Agenda 1. Overview and Background Peter 2. Definition of a Smart Sample System Rob 3. Analyzer Function Block Matrix Rob 4. ISA/SEMI Standard Footprint Dan 5. Request for Proposals & Questions Peter 6. Break-out Groups All 7. Wrap-up and Next Step

  15. Agenda 1. Overview and Background Peter 2. Definition of a Smart Sample System Rob 3. Analyzer Function Block Matrix Rob 4. ISA SP76 Interface Standard Dan 5. Request for Proposals & Questions Peter 6. Break-out Groups All 7. Wrap-up and Next Step

  16. Agenda 1. Overview and Background Peter 2. Definition of a Smart Sample System Rob 3. Analyzer Function Block Matrix Rob 4. ISA/SEMI Standard Footprint Dan 5. Request for Proposals & Questions Peter 6. Break-out Groups All 7. Wrap-up and Next Step

  17. Request for Proposal 1. Paper Designs partial designs selected set hybrid designs 2d & 3d layout 2. Electrical Layout for Electronic Components 3. Functional Description 4. Proposal for Sampling System Sensor/Electrical Bus or Process 5. SP76 Problems if any/Alternatives to SP76 6. Comments 7. Identify Collaborative Efforts

  18. Request for Proposal • Expectations (See A1.2, Attachment 1) • functional equivalency • + innovation • auto-sensing of leakage • automation of maintenance functions etc. • Due Date: October 15 • Deliverable: Workgroup Report • Summarize the Designs • Assess the viability of modular designs • Identify areas in need of development • Identify areas/process for further standardization • List of suppliers • Encourage • Collaborative efforts • Comments

  19. Request for Proposal ? ? ?

  20. Agenda Topics 1. Overview and Background Peter 2. Definition of a Smart Sample System Rob 3. Analyzer Function Block Matrix Rob 4. ISA/SEMI Standard Footprint Dan 5. Request for Proposals & Questions Peter 6. Break-out Groups All 7. Wrap-up and Next Step

  21. Break-out Groups PART II - Break-Out Groups 30 minutes will be allocated to each topic. Participants will be broken up into 3 equal groups. Each group will have a facilitator. At the end of 30 minutes, each spokesman will have 10 minutes to present each group's viewpoints starting with Group 1. One rule: there are no rules...other than this is not meant as a debate but rather a free and open exchange of ideas "if everything was assumed to be achievable” Comments from these break-out groups will be collected and distributed to all participants. Each group should have a scribe to take all comments (volunteers will be appreciated).

  22. Break-out Groups • Group 1 & 2. Barriers • Question: • What are the barriers to the NeSSI concept and how do we overcome them?

  23. Break-out Groups • Group 3. User Interface • Question: • What additional standardization should be considered for the coexistence of user interfaces at the local and remote user interface levels (communications, workstation platforms, etc.). How do we prevent an Analyzer Tower of Babel?

  24. Break-out Group 3 - User Interface A Field LAN dcs P Analyzer Controller T Sample Conditioning System F o&muser Process Stream

  25. Break-out Groups • Group 4. Smart Applets • Question: • How do we create and disseminate "Standard Smart Applets" to the Process Analyzer industry? Modular Software, Proprietary vs Open?

  26. Agenda 1. Overview and Background Peter 2. Definition of a Smart Sample System Rob 3. Analyzer Function Block Matrix Rob 4. ISA/SEMI Standard Footprint Dan 5. Request for Proposals & Questions Peter 6. Break-out Groups All 7. Wrap-up and Next Step

  27. Wrap-up and Next Step 1. Workgroup Report - Nov (Postponed Until after IFPAC2001) 2. Follow-up Session at IFPAC2001 3. Plenary Paper on Connectivity at IFPAC2001 4. Food for Thought: Foundation for Process Analytics?

  28. Wrap-up and Next Step Acknowledgements Thank You!

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