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2012.11.26 Ver.E4. KORLOY. Pipe Tool. WELDED PIPE. Cutting Part of pipe. Part 2 : Deburring (Bead removing). Part 1 : Edge Milling. Part 3 : End Facing (Beveling). For preparation of welding edge profiles on both length sides. Welding Profile (Form). I Profile type.
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2012.11.26 Ver.E4 KORLOY Pipe Tool
WELDED PIPE Cutting Part of pipe Part 2 : Deburring(Bead removing) Part 1 : Edge Milling Part 3 : End Facing (Beveling) For preparation of welding edge profiles on both length sides
Welding Profile (Form) I Profile type X Profile Type LOCX(4 E.C) SOCX(8 E.C) SPEW(4 E.C) TPGW(3 E.C) SNHQ(8 E.C) SNGN(4 or 8 E.C) Special Profile type Y Profile type
NEW NEW INSERT –Selection system Workpiece Grade Type P10~P20P20P10~P30P30P30~P40P40 Nega type, Posi type NC5330NCM325PC3600PC5300NCM335CX334 SteelCarbon Steel API ~X65 Posi type CX254-1CX334 API X70 ~ High posi type( Over 20˚ ) PC5300 SUS
Major features – Edge mller • X Form + Simple Clamping (Body - direct clamping)- Large number of tooth. so compared to others may have a higher line speed- Fine Precision - Maximum Diameter Available : 650mm • X Form + Locator system (Circle type)- Available to improve locator quality- Low maintenance cost - Adjustable Workpiece Size(Root face)- Prevention of Cutter damage- Maximum Diameter Available : 800mm • I Form + Locator system (Bar type)- Available to improve locator quality- Low maintenance cost - Prevention of Cutter damage - Maximum Diameter Available : 1,000mm
Unit sales of edge miller(1997~2011) Classification Quantity Diameter 1997 ~ 2010 : 115 pcs 2011 : 13 pcs Φ200 ~ Φ650 1997 ~ 2010 : 57 pcs 2011 : 8 pcs Φ400 ~ Φ600 1997 ~ 2010 : 32 pcs 2011 : 6 pcs Φ750 ~ Φ1000
Manufactured –KORLOY Edge Miller Max25.4mm
Manufactured –KORLOY Edge Miller Max25.4mm Max25.4mm
NEW Manufactured –KORLOY Edge Miller Max25.4mm Max90mm
NEW NEW Manufactured –KORLOY Edge Miller Max70mm Max50mm
Tube - Scarfing tool (Inserts) • Scarfing and Deburring : Inside and Outside ① OD BEAD REMOVING INSERT BEAD WELDED PART HOLDER ② ID BEAD REMOVING INSERT FEED DIRECTION OF PIPE ① OD BEAD REMOVING INSERT -Tool removing protruded part of melted welding material at outside of pipe -Economical tool by using square insert, utilizing 4 cutting edges -Square type SNMN1207(SNU452) - __R SNMN1507 (SNU552) - __ R SNMA150708 - R __ SEGW54 - R__ SEGX2509-__ SDMX85 - R __ SOET1906-254 -Tool removing protruded part of melted welding material at inside of pipe -Ring type ② ID BEAD REMOVING INSERT AR __ (d 5.0~49) d Welded tube mill needs scarfing tools to remove the OD and ID weld beads created by the forge-welding process in order to leave a perfectly smooth surface in tube and pipe fabrication . KORLOY tube scarfing inserts are superior, long lasting, We can help you reduce scarfing down time
Beveling ( End-Facing)- Holder type • Beveling(End- Facing) of pipe edge It's the important work for SAW pipe and ERW pipe, for making the angle of the both sides of steel pipe The end facing tool of the welded pipe is set up after the flying saw and the straightener, and the end facing & beveling tool makes the ends of the finished pipe level and no cutting burr. Before Weld PIPE ① After FEED DIRECTION OF PIPE • Available INSERT - TPUN330620T, TNMG440912Z - SNMG250924, SNMG250616 - LNUX400924, LNUX500924 TPUN LNUX
Long seam - Miller • Removing for first welding part , Cutting for welding PIPE Cutting or removing for weding part Weld PIPE First welding part remove welding part And cutting for new welding profile -Cutter size (DIA) : Φ600~Φ800 -Available INSERT : LNEX190880-oo LNE64-C08 LNEX LNE
Test – Examples (INSERT) • MACHINING EXAMPLES Using cutter
Test – Examples (INSERT) • MACHINING EXAMPLES Using cutter Now, CX334 is testing the performance and the application will be extended in the future
Test – Examples (INSERT+ Cartridge) • MACHINING EXAMPLES Using cutter B co.
Test – Examples (INSERT+CUTTER) • MACHINING EXAMPLES Using cutter B co. KORLOY
Test – Examples (INSERT+CUTTER) • MACHINING EXAMPLES • Movie B co. KORLOY