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Backward Analysis, Route Sheet, MPPC. Route Sheet. Part: Plunger Housing Part No. 3254. Prepared by: JSU Part No. 6/6/03. Company: ARC Inc. Produce: Air Flow Regulator. Routing sheet. 4150. 3250. 2200. 3254. 3253. 3251. A-4. 3252. 4250. A-1. SA-1. A-2. A-3. 3255.
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Route Sheet Part: Plunger Housing Part No. 3254 Prepared by: JSU Part No. 6/6/03 Company: ARC Inc. Produce: Air Flow Regulator
4150 3250 2200 3254 3253 3251 A-4 3252 4250 A-1 SA-1 A-2 A-3 3255 Assembly Chart • Analog model of the assembly process. • Circles denote components • Links denote operations/subassemblies • Squares represent inspections operation • Begin with the original product and to trace the product disassembly back to its basic components. I-1 1050 Pack
Production Requirements – Yield Loss Pi – Production input to operation i si – Fraction of Pi lost (scrap) Oi– output of process i i Pi Oi Pisi
Production Requirements – Series Systems . . . 1 2 n P1 On Pnsn P1s1 P2s2
Example • 5 processes in series • Need 2000 units out
3 M2 M1 M4 M3 s5=4% s1=1% s3=2% s4=1% 1 M2 s2=2% 2 4 5 Production Requirements – Non Series Part B Part A Work backward from end of the line. 100,000 units
Distance Measures • Euclidean • Squared Euclidean • Rectilinear • Tchebychev • Aisle distance • Adjacency • Shortest Path
Layout evaluation criteria • cij cost of moving a unit load of material unit distance between departments i and j • fij number of loads or trips required between departments i and j • dij distance between departments i and j