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Overcoming Process Issues Using Sustainable Visual Packaging Materials – Sealing. John Murphy October 6 th , 2009 AVPM. Sustainable Material Choices. Heat Sealing to Aqueous or Solvent coated cards APET RPET RF Sealing PETG Utility Grade PETG Plastic-to-Plastic Heat Sealing PETG
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Overcoming Process Issues Using Sustainable Visual Packaging Materials – Sealing John Murphy October 6th, 2009 AVPM
Sustainable Material Choices • Heat Sealing to Aqueous or Solvent coated cards • APET • RPET • RF Sealing • PETG • Utility Grade PETG • Plastic-to-Plastic Heat Sealing • PETG • Utility Grade PETG
Considerations when converting to PET • Sealing Parameters • Sealing parameters are much different from PVC • One process recipe or setting will not fit all • PVC and PET settings are considerably different • Much smaller window for success • Temp • Dwell • Pressure • Validation criteria will change
Considerations when converting to PET • Blister specifications are critical to sealing success • PET processing is much more like medical • Process control of critical blister attributes • Consistency run to run • Feedability • Design
Considerations when converting to PET • Sealing Equipment • Relatively unchanged • Machine maintenance and upkeep is necessary • Cycle speeds can be comparable • Seal Tooling • Feedability – PET tendency to block • Tooling maintenance and upkeep is necessary • Heat block – accurate thermocouple readings
Successful PET Sealing • Choosing the correct material • Blister design for feedability and control of key sealing attributes • Thermoforming process control • Card and card coating • Machine and seal tooling maintenance • Process validation
Thank YouQuestions?For more information Please contact: John Murphyat Tegrant Alloyd Brands