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Cryogenics for accelerator cavities

2019/09/30 th. Cryogenics for accelerator cavities. P. DUTHIL (CNRS-IN2P3 IPN Orsay / Division Accélérateurs ). Contents. SRF cavities for particles acceleration ( context ) Cryogenics for SRF cavities. SRF cavities for particles acceleration.

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Cryogenics for accelerator cavities

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  1. 2019/09/30th Cryogenics for accelerator cavities P. DUTHIL (CNRS-IN2P3 IPN Orsay / Division Accélérateurs)

  2. Contents • SRF cavities for particlesacceleration (context) • Cryogenics for SRF cavities

  3. SRF cavities for particlesacceleration • Context: electric and magneticfields • 2 types of major components in a particleaccelerator: • The focusing and bending components : All along the acceleration, the particles have to be guided and focused (magnetic and electric fields).  Due to the limitation of room temperature magnets (saturation of iron < 2T), superconducting technology is required especially for heavy particles and at very high energy. • The accelerating components : All accelerators use either a static or an oscillating electric field to accelerate.  Room temperature technology is easier to build but shows many constraints because of power dissipations. Superconducting technology is compulsory for CW high current applications. Assuming and , Lorentz Force: In the coordinate system: and then : and • The electric field acts on the energy and momentum of the particle • The magnetic field bends the particle trajectory

  4. SRF cavities for particlesacceleration • Context: the need of RF field • Electrostaticacceleration: • RF Acceleration Gap length: gap; electric field: ; Energygain isproportionalto the voltage appliedbetweenelectrodes:  total required voltage : Vi+1 Vi Vn V1 Vacc particle L  Limited by electrical breakdown at high voltage terminal (few MV in the best cases) Several small accelerations are used instead of a single large one: Vacc particle 1 i+1 n i Li But to accelerate a particle, the electrical field must be turned on during 1/2 period only: • synchronism condition: with E.g.: f = 700MHz: for  = 0,5  Lcell= 10.7 cm  = 1  Lcell= 21.4 cm Wideröe type RF linac • The drift tube length grows as the particle velocity increases • At high velocity, one must consider higher frequencies to limit length

  5. SRF cavities for particlesacceleration • Context: cavities for RF fields Current generated on surface of the conductors generates radiated power which increases linearly with frequency  to hold the EM energy, the gap is enclosed in a cavity. L L Multi-gap cavity Multi-cell cavity 1 cell cavity (“pill box”) Single Spoke (double gap) cavity (325 MHz): To keep in mind: B (or H) is max at the cavity surface E is max on the revolution axis P. Berrutti, G. Romanov - PIP-II proto SSR2 RF Design, Fermilab

  6. SRF cavities for particlesacceleration • Context: cavities for resonant RF fields • Efficient acceleration consists of combining different RF structures in order to keep synchronism condition • Independent phased and powered structures to ensure synchronism • Design of cavity geometry is adapted to the particle which is accelerated ESS β=0.5, 352 MHz Example of different superconducting accelerating structures XFEL β= 1, 1.3 GHz ESS β=0.67, 700 MHz SPIRAL2, β=0.12, 88 MHz SARAF β=0.091, 176MHz β=0.181, 176MHz

  7. SRF cavities for particlesacceleration • Context: cavities for resonant RF fields 2 capacitiveplateswith a // inductor Inductor = manysingleloopsofwire ~ accelerating RF cavity V0 RF cavity (acc. convention) : RLC circuit : • Voltage • StoredEnergy • Dissipated power • Quality factor • Shunt impedance

  8. SRF cavities for particlesacceleration • Context: supeconductingmaterial for RF cavities RF electromagneticfieldat frequencyfappliednear a conductorpenetratesthe materialby the skin depth, creatingelectriccurrents, and leading to dissipations Pdiss. • For a normal conductor:isabout a few m. • In a superconductor: Pdiss= 1/2 RS HS²whereRS : surface resistance of the materialHS : surface magneticfield f1/2 (σ = DC electricalconductivity) • with f2 is not strictlyzero : RF dissipations occur, but remainquiteweak (a few normal electronsstillexist at T>0K, thatinduce dissipations in RF regime) E.g. : in the range 300 MHz < f < 1.5 GHz of Niobium is 3 to 6 orders of magnitude smallerthancopper  Great interest of superconductivity to reduce the dissipated power

  9. SRF cavities for particlesacceleration RS (n) Surface resistance of niobium as a function of RF frequency (R0=5n) T=4,2K 9,2K 300K Rs (m) Niobium Copper T=2K f (GHz) T (K) Niobium & copper surface resistance as a function of temperature (at f=1,5 GHz) • Context: Niobium for RF cavities • Bulk niobium is (now) the best compromise between: • High enoughcriticaltemperature Tc (9.2 K ) & magneticfieldBcRF (200 mT @ 2 K and 190 mT @ 4,2 K) • Lowsurface resistance (to minimise RF losses) • Good thermal & mechanicalbehaviour (formability, workability and strength at low T°)

  10. SRF cavities for particlesacceleration • Normal vs superconductingcavities • Rs ~ f0.5 normal conducting (NC) • Rs ~ f2 superconducting (SC) • Qo ~ f-0.5 normal conducting • Qo ~ f-2 superconducting

  11. Cryogenics for SRF cavities • the coefficient Refrigeration machine In cryogenics, we prefer to use the inverse of the coefficient of performance to estimate how much power we need to provide 75 W to provide to ideally extract 1 W at 4 K = TC = 300 K (room) Mechanical analogy: required power for a hydraulic pump T° heighth 293 K A and B are constants Practically, reversibilities (generation of entropy) lower the efficiency: - to remove heat at 4.2 K : 4 ; - to remove heat at 2 K : 5. =

  12. Cryogenics for SRF cavities • Choosing the temperature for operating SRF cavities Compromise between: • a low surface resistance de surface (i.e. low T) • a not-too-expensive cryogenic system (i.e. T not too low)  f • with • and Toptimum Toptimum T T  as f increases, Toptimum decreases T T Toptimum Toptimum

  13. Cryogenics for SRF cavities • Domain of existence of cryofluids Tcritical point (K) Pcritical point (bar) Range of existence of the liquid phase TTriple point (K) PTriple point (bar) No liquid Use of 4He for cooling of Nb SRF cavities

  14. Cryogenics for SRF cavities • 4He : a specialcryofluid Helium phase diagram General trend for cavities: • if f < 352 MHz  T  4,2 K • if f ≥ 352 MHz  T  2 K or lower P (bara) 100 Pressurized normal helium He I 10 Superfluid helium He II  line 1 phase: bivariant  (P,T) to be set 2 phases co-existing: monovariant  P (or T)to beset and thusT (or P)related. - P=1 bara for T = 4,2 K - P=0,031 bara for T = 2 K 1.0 Saturated Helium I PressurizedHelium II 0.1 Saturated Helium II T° range for operating bulk Nb SRF cavities

  15. Cryogenics for SRF cavities • Cooling SRF cavities • By use of sensible heat • By use of latent heat Quantity of heat which is exchanged during a phase change (at constant temperature) Sensible heat: quantity of heat which is exchanged with no phase transition but with a temperature change cryofluid Cryofluid (GAS) T+DT Cryofluid (LIQUID) DT is proportional to Q: T Q Q • Use of: • a saturated liquid: latent heat and fixed T,p • both: the latent heat of the saturated liquid which vaporizes and then the sensible heat of the cold vapours which warm up. T=constant - to cool down an objet to low temperature - a pressurized liquid or gas: sensible heat; T changes to maintain an object at low temperature (i.e. to remove heat flowing from the room environment) Q : Heat transfered (J) m : mass (kg) cp : specific heat (J.kg-1.K-1) DT : temperature change (K) Q : Heat transfered (J) m : mass of fluid transformed (liquid) (kg) Lv : latent heat of vaporization (J.kg-1) T

  16. Cryogenics for SRF cavities • Cooling SRF cavities • At 4.2 K : use of a normal heliumsaturated pool (LHe I) • Below 4,2 K use of a saturatedsuperfluidhelium pool (LHe II) Whycooling SRF cavitieswith a saturatedhelium bath (liquid-vapourequilibrium) instead of pressurizedhelium? • The CONS reasons: • SaturatedLHemeanslow thermal marginfromboiling (lowvaporizationheat of helium) Boilingi.e. crossing the saturation curve (and possiblythe Lambda line) yields to somevapourproduction in the vinicity of the cavitywallswhichmightdramaticallyreduce the heattransfer due to the low thermal conduction of heliumvapour (and helium I). It mightalso alter the operation of the cavities (pressure variations). • SaturatedLHe II bath means operating below the atmospheric pressure • risks of contamination or incident (iceblockage) due to air inleaks in the heliumprocess; • increase of the cost for the cryogenic distribution (complexity for large scalecryogenicprocess); (e.g. all non welded interfaces facing the ambiant air are heliumguarded; heliumgas a room T° surround the interface)

  17. Cryogenics for SRF cavities • Cooling SRF cavities • Biphase pipe : liquid/vaporinterface 150 mm VAPOR 609 mm Cavity TOP 488 mm Subcooledliquid  Point Cavity BOTTOM SUPERFLUID HELUM (He II) Biphase pipe  line Cavity TOP • Sub-cooledliquid AvailableΔT Cavity BOTTOM Helium bath pressure Because of (thanks to) the hydrostatic pressure head, SRF cavityis operating in a subcooled (slightlypressurized) liquidwhichcan absorb heat in its bulk without phase change up to the temperature at which the saturation line is crossed.

  18. Cryogenics for SRF cavities • Cooling modes and surface heat flux • Superfluidhelium Nb/LHeII: the Kapitsa resistance 5000 W/m2 • Conduction intosupefluidhelium: • superfluidhelium hK (kW/m²) (W/cm²) L We want to keep < Tsat Xisanalog to a thermal conductivityintegral T (K) S. W. Van Sciver, “Helium cryogenics”, Plenum press, 1986

  19. Cryogenics for SRF cavities • Cooling SRF cavities • Normal helium Convective heat exchange at horizontal wall surface And "usual" relations for heat transport in fluids (conduction, laminar, turbulent or 2 phases convection) q (W/cm²) 10 W/m2 1 W/m2 ΔT (K) S. W. Van Sciver, “Helium cryogenics”, Plenum press, 1986

  20. Cryogenics for SRF cavities WhycoolingSRF cavitieswith a saturatedhelium bath (liquid-vapourequilibrium) instead of pressurizedhelium? • The PROS reasons • Heat to transfer Surface of a SRF cavityis large (of course itdepends on the application): of the order of 1 to 2 m2in an accelerator. For a CW accelerator, dissipated power Plossis of the order of sometens of Watts (up to 20 W @2 K) (in nominal operation !). Storedenergy in a cavityissmall (someJoules). There is no need for large energy release when a quenchoccurs. Large heattransfer in a saturatedLHe bath (usefull for local "hot pots" ). • Cavityis (very) sensitive to mechanicalpertubations: Mech. perturbations, such as mechanical vibrations (pumps, valves, flows, etc) deform the SRF cavityinducing a detuning (the cavityisshiftedfromitsresonantfrequency). They are equippedwith cold tuningsystems but a gain in reliability for acceleratorsoperationis to use them as less as possible (!). T° of saturatedLHeis set by its pressure (monovariant system) and the pressure stability. In a pumpedLHeII pool, pressure variations are muchlessthan 1 mbar.

  21. Cryogenics for SRF cavities • Frequency shift Effect of detuning : • The frequency of RF cavities has to be • exactly synchronized to the beam frequency • (bunched beam). • RF power is generated at fixed frequency • but cavity is a resonator with a resonance frequency f0 which might be subjected to perturbations. •  f0 has to be tuned permanently to match RF frequency f/f0 f/f0 Steppingmotor Additional RF power required versus cavitydetuning Amplitude Piezo-electricactuators For ESS double Spoke cavity (f0 = 352 MHz) phase

  22. Cryogenics for SRF cavities • Frequency shift • RF regulation loop to compensate several type of frequency perturbations : • Static or very slow perturbations : manufacturing tolerances or defects, thermal shrinkage, pressure forces, Lorentz forces (CW), … •  Compensated by frequency tuning system (motor) • Dynamic perturbations: mechanical resonances (microphonics), Lorentz forces (pulsed operation), … •  Compensated by frequency tuning system (piezo) and RF regulation loop (LLRF)

  23. Cryogenics for SRF cavities • Providing a cryogenicenvironment: the cryomodule Conduction heattransfer Radiation heattransfer • Limit heat losses by reducing : • Conduction: ↑ thermal resistivity (material), ↓ surface area, ↑ length , heat intercept at intermediate T° • Convection: under vacuum • Radiation: shielding at intermediate T°, multi-layer insulation •  Do not disturb cavity operation : • Thermal stability: constant and homogeneous temperature of cavity even with power losses. • Interfaces : RF/cryo feeding, instrumentation. • Mechanical stability : keep alignment although thermal contractions, pressure forces, low mechanical vibration transmission. 293K Wiring, piping 40K - 80K Insulation vacuum RF cavities 1.5 K-4 K Beam pipe Mech. support Thermal shield Vacuum vessel Coupler RF feeding: the power coupler Cryogenic feeding: piping

  24. Cryogenics for SRF cavities • Cryomodule: the main components Cryogenicpiping (supply and exhaust) • Vacuum vessel • Thermal Insulation • Interface Cavities + (focusingelement) Vacuum vessel • Supporting components • Supporting and positioning Beam 1,3m • Thermal shields • Thermal Insulation MAIN COMPONENTS • Cryogenic piping • Cryogenic environment Thermal shield • Magnetic shield • Magnetic protection Magnetic shield Supporting components : support + alignment • Cold mass (cavities, magnets) Frequencytuning system ESS Spoke Cryomodule RF power coupler

  25. Cryogenics for SRF cavities • Cryomodules: someexamples High energy cryomodules (large RF f) Low energy cryomodules (small RF f) XFEL 2,8m 1,16m SPIRAL2 cryomodule B (Ganil) ISAC2 cryomodule @ TRIUMF

  26. Cryogenics for SRF cavities • SRF cavity cool-down: the Q-disease or 100 K effect • When a cavity is cooled down or warmed up too slowly, the quality factor (i.e power dissipation) could drop by one order of magnitude. • The hydrogen trapped in Niobium precipitates in an ordered phase (β), which shows no superconducting properties surface resistance is degraded • Hydrogen sources = surface treatment (chemical etching), residual gas in atmosphere. • If fast cool down, no time to precipitate (i.e. < 1 h between 150 K-50 K)  impact on cryogenics • Solution to avoid Q-disease : high temperature degassing at 600°C during 6h. Spiral2 cavity

  27. Cryogenics for SRF cavities • SRF cavity cool-down • Cavity = innerwall of a heliumtank  Pressure Equipment Directive 2014 (2014/68/UE) ; EN13458 ; ASME (USA) Niobium used for cavitymanufacturingisverycostly (bulk Nb withvery large RRR>250) Takingintoaccountmanufacturing (spining, deepdrawing and welding) and preparation (fieldflatness, heattreatment) • Needto reducethe wallsthicknesses • One hencemightthinkthisis a good reason for operating SRF cavities in a low pressure helium bath • But at cool-down heliumispressurized (somehundreds of mbar above the atmospheric pressure)

  28. 1 0 1 Cryogenics for SRF cavities Vacuum vessel (PS+1)x1.43 (bara) 1 1 1 1.1xPS + 1 (bara) 0 1 0.03 (bara) 0 0 0 1 1 0 • SRF cavity cool-down 0 Manufacturing acceptance tests Leak tests: Pressure test: 1 Vacuum vessel Bare cavity Vacuum in the cavity Vacuum in the He tank Cryogenic operations: • The moststringentoperations for a cavityoccurs at (near the) room T° •  max. stress whichmightpermanentlydeforms (and detune) the cavity • - pressure test • - start of cooling-down Cool down from RT to 2K with max pressure: Operating conditions at 2K: Niobium mechanical properties:

  29. Cryogenics for SRF cavities • Cavityquench • For cavities, superconducting properties are lost because of : • a too high magnetic field (for, Nb critical magnetic field around 200 mT ) • a too high temperature • Quench can happen at lower magnetic field or temperature than theoritical one because of • Surface defect : local enhancement of magnetic field • Surface pollution : local heating (field emission, resistive defect, vortices…) Thermal quench induced by “hot spots” • Cavities can be “trained” to push away the quench if possible • when a quench occur, cavity is detuned and les RF power feed the cavity  possible to recover from a quench (even lowering the RF magnitude) • For cavities not so dangerous as no energy is stored but careful in case of high current beams

  30. Cryogenics for SRF cavities • Security: the worst scenario for the cryogenics of SRF cavities Breaking the RF power coupler window Vacuum vessel UHV inside the cavity 2 K =vacuum barrier RF power coupler Ambiant air 300 K RF electromagneticwave (352 MHz) • The ceramic window of a RF power coupler is a vacuum barrier separating the ambient air and the ultra high vacuum of the cavity. • If this windows breaks (due to overheating induced by RF for example), ambient air will flow into the cold cavity and start to condensate onto the inner wall of the cavity (inner wall is facing RF and beam vacuum and is hence not thermally insulated). • The heat extracted during this condensation is transferred to the cavity and to the helium bath…

  31. Cryogenics for SRF cavities • Security: the worst scenario for the cryogenics of SRF cavities Breaking the RF power coupler window Withoutunsulation: No unsulation: 3.8 W/cm² Heatload due to air inleak on unsulatedwall of cryogenic tank For larger the air mass‐flow rate (above 0.5 kg/s) overcomes the cryopumpingrate. Larger mass‐flow will not contribute to an increase of the heat load. C. Parente, Sizing and selection of pressure relief systems for cryogenicquipment, CERN, 2013 W. Lehmann, Sicherheitstechnische Aspekte bei Auslegung und Betrieb vonLHe‐badgekuhltenSupraleiter‐Magnetkryostaten, KIT • Example: for 1 ESS (European Spallation Source) cavity (Spoke or elliptical), S~2 m² • at ~2 bara (opening of a burst disk), = 4 kg/s •  the safety device is a large burst disk (DN100). NB: VLHe ~ 50 L per cavity

  32. Cryogenics for linac • Cryogenic plants for the Europan Spallation Source  3 cryogenic plant Target : Cooling of the moderatorswithsupercritic H2(16,5 K) Target ModeratorCryoPlant TMCP He : 30 kW à 15-20 K (H2: 20 kW @ 16,5 K) Superconducting lin. acc (linac) : Cooling of 43 cryomodules (2 K, 4.5 – 300 K et 40 K) Instruments : Production of LHe and LN2 for the instruments cooling Accelerator CryoPlant ACCP 3 kW @2K 11,3 kW @ 40 - 50 K 9 g/s (260 L/h) LHe @ 4,5K Cryomodules Test Stand 2 (TS2): Cooling(2 K, 4.5 – 300 K et 40 K) to validate each elliptical cryomodule during construction phase Test & Instruments CryoPlant TICP LHe@ 4,5 K : 130 L/h TS2 7500 L/month 390W @ 33 – 53 K Recovery, storage, purifying…

  33. CONCLUSION • SRF cavities are fine resonatorswith large quality factor • now made of bulk niobium in accelerators • Largeracceleratingfield and lowerlosses (impact on cryo) • usuallyoperated in a saturatedhelium bath (LHe I or LHeII) • Optimal operating T° isdriven by the operating frequency of the cavities • For the extraction of heatfrom the cavity, heattransferisdriven by the cryofluids state • For the thermal unsulationof the cavityfromthe ambiant environmentheattransferisreduced by limiting radiation, convection and conduction. • SRF cavities are a part of a helium tank • framework: applicable standards for design and construction • applicable standards for safetydevices (adapted to cryogenics – seepresentation by E. Ercolani in Friday) • R&D for (and using) SRF cavities in labs: • new materials (e.g. thin layer deposition on Niobium or multilayer (SIS)) • othermeans of cooling: cooling pipes (no bath), cryogenerators

  34. CSP12 28 Novembre 2014 Thank you for your attention I especially thanks: G. Martinet D. Longuevergne P. Duchesne J.-L. Biarrotte

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