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JCM TRAINING OVERVIEW DBV-200

JCM TRAINING OVERVIEW DBV-200. Phone # (800) 683-7248 (702) 651 0000 Technical Support # (702) 651-3444 Fax # (702) 651-0214 E-mail techsupport@jcm-American.com Web Address http://www.jcm-American.com. Table of Contents. Identification of DBV-200 Head Cleaning Calibration

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JCM TRAINING OVERVIEW DBV-200

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  1. JCM TRAINING OVERVIEWDBV-200 Phone # (800) 683-7248 (702) 651 0000 Technical Support # (702) 651-3444 Fax # (702) 651-0214 E-mail techsupport@jcm-American.com Web Address http://www.jcm-American.com

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  3. Table of Contents • Identification of DBV-200 Head • Cleaning • Calibration • Tools for testing • Test Mode • Functional Test • Abnormal Codes • Return Codes • Forced Download Mode • B4/B5 CPU Testing • Parts Draft 0.0

  4. Identification of DBV-200 • The serial number/ barcode label contains information on tray type, CPU and software protocol DBV - 200 - XXXX 1 2 3 (1)Type of tray A - Standard straight tray B - Flat IGT style tray • (2)Type of CPU board • 0 - 145/146 SS type Flash • 1 - 145/146 SS type socket • 2 - 145/146 SH/SG Flash • 3 - 145/146 SH/SG socket • 4 - 147 SS type Flash • 5 - 147 SS type socket (3) Type of software 11 - ID-011/015 23 - ID-022/023 24 - ID- 024 26 - ID-026/027 04 - ID-004 44 - ID-044/045 Draft 0.0

  5. CLEANING THE HEAD • Absolutely NO solvents should be used !!! • Mild soap and water on a clean soft cloth should be used • Wipe the lenses, belts, rollers and bill path until clean • If a lens is altered in any way it must be replaced (scratched, clouded etc) • Do not scratch the rollers because they will pick up dirt faster, increasing PM scheduling. • If belts have a glaze on them or if you can see timing marks through them, or if they have frayed edges they must be replaced • Do not soak the unit • Absolutely NO cleaning cards Draft 0.0

  6. CALIBRATION MODE DS1 DS2 • Auto calibration mode is entered by turning dipswitches on DS2 (small switch pack) numbers 4, 5, and 6, “ON”. Apply power to the unit. • The unit will cycle then stop, waiting to receive the black and white reference paper. Insert the calibration paper black end first. • The unit will sample the white paper and then the black • The paper will cycle up to 10 or more times • The ABN LED will blink rapidly if the calibration was successful. • The ABN LED is the same circuit as the bezel light on most games • If calibration fails, the ABN LED will blink then pause, blink then pause. • Count the number of blinks in between pauses, this is the error code, see Calibration Errors Chart • DO NOT REMOVE POWER UNTIL THE LED STARTS TO BLINK • If power is removed too quickly, the calibration settings are not written to memory Draft 0.0

  7. CALIBRATION ERRORS CHART Draft 0.0

  8. TOOLS NEEDED TO TEST DBV-200 • VM-401 Test Bench for B0, B1, A2, A3 CPU • PS-15-006 Power Supply with Adapter 400-100042 for B4 & B5 CPU • Small Awl or Scribe (for toggling dip switches) • Small Flash Light Draft 0.0

  9. TEST MODE, (B0, B1, B2, B3 CPU) DS1 DS 2 • To enter test mode, on Dipswitch Pack 2 (DS2), turn switch 6 “ON” • Connect the 6 pin and 14 pin connectors from the VM-401 to the DBV-200 • Turn on the VM-401 • The ABN LED will blink at a steady rate • The DBV-200 is now in diagnostic mode Draft 0.0

  10. FUNCTIONAL TESTINGQuick Reference for VM-401 Tester Draft 0.0

  11. BSY VEND1 VEND2 VEND3 ABN STKF BSY VEND1 VEND2 VEND3 ABN STKF Carrier speed is fast BSY VEND1 VEND2 VEND3 ABN STKF FAST S-RESET REJ ACK TEST # 1 – Motor Forward Rotation To start test “no 01” • Ensure “no 01” is displayed • Set Enable/Disable switch to “Enable” • Look at the charts for the test results • To stop the test set Enable/Disable switch to “Disable” TEST # 2 – Motor Reverse Rotation To start test “no 02” • Press and hold the REJ button • Ensure “no 02” is displayed • Set Enable/Disable switch to “Enable” • Look at the charts for the test results • To stop the test set Enable/Disable switch to “Disable” E/D Carrier speed is appropriate GOOD S-RESET REJ ACK E/D Carrier speed is slow SLOW S-RESET REJ ACK Draft 0.0 E/D

  12. BSY VEND1 VEND2 VEND3 ABN STKF Test # 3 Validator Head Manual Sensor Test • Press down the ACK button • Ensure that “no 03” is displayed • Set Enable/Disable switch to “Enable” • Look at the chart for the test results • To stop the test set Enable/Disable switch to “Disable” S-RESET REJ ACK E/D Indicators: VEND 1 = Left Entrance Sensor, will light when light path is broken VEND 2 = Right Entrance Sensor, will light when light path is broken VEND 3 = HPLSensor, will light when light path is broken STKF = HPR Sensor, will light when light path is broken Draft 0.0

  13. Head Sensor Location HPL LEFT ENTRANCE RIGHT ENTRANCE HPR BAR CODE SENSOR MAG HEADS Draft 0.0

  14. BSY VEND1 VEND2 VEND3 ABN STKF S-RESET REJ ACK Test # 4 Stacker Motor Performance Test • Press down the REJ and ACK buttons • Ensure that “no 04” is displayed • Set Enable/Disable switch to “Enable” • This will cycle the stacking mechanism • Listen for gear noise and check for smooth operation of the stacker • To stop the test set Enable/Disable switch to “Disable E/D Draft 0.0

  15. Test # 5 Carrying & Stacking Test • Press down the S-RESET button • Ensure that “no 05” is displayed • Set Enable/Disable switch to “Enable” • This test cycles the entire unit from bill insertion, transporting and stacking • This test does not perform bill validation • If an error occurs, refer to the chart below • To stop the test set Enable/Disable switch to “Disable” Draft 0.0

  16. BSY VEND1 VEND2 VEND3 ABN STKF S-RESET REJ ACK Test # 6 Solenoid Test • Press down the S-RESET & REJ buttons • Ensure the “no 06” is displayed • Set Enable/Disable switch to “Enable” • The solenoid will activate and deactivate, repeating • The VEND2 LED lights each time the solenoid is energized and the solenoid sensor is interrupted • To stop the test set Enable/Disable switch to “Disable” Solenoid Lever Sensor E/D Draft 0.0

  17. Test # 7 Transport Manual Sensor Test • Press down the S-RESET & ACK button • Ensure that “no 07” is displayed • Set Enable/Disable switch to “Enable” • Interrupt the sensors and note the LED condition. • To stop the test set Enable/Disable switch to “Disable” Draft 0.0

  18. Transport Sensor Locations (1) Transport Entrance sensor (photo transistor) (2) Solenoid lever sensor (3) Feed out sensor (phototransistor) (4) Stacker encoder sensor Draft 0.0

  19. Test # 8 Bill Acceptance Test • Bill Acceptance with out a transport and stacker (Validator Head Alone) • Set dipswitch pack 2 (DS2) switch 6 “ON” OR • Bill Acceptance with a transport and stacker • Set dipswitch pack 2 (DS2) switches 1 and 6 “ON” • Press down the REJ, ACK & S-RESET button • Ensure that “no 08” is displayed • Set Enable/Disable switch to “Enable” • The validator identifies the denomination of bill and displays the denomination in the last two characters of the display. See Bill Acceptance Chart. • If an error occurs, two possible types • Abnormal codes – Hard failures • Error blinks on the ABN LED, refer to Table of Abnormal Codes • Return codes – Soft Faults • Bill is returned • Error blinks on the ABNLED three times and then displays on the panel as “err xx”. Refer to Table of Return Codes. Draft 0.0

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  24. FORCED DOWNLOAD MODE • Select the appropriate download speed (see chart) • Connect the DBV-200 per the download tool requirement • Power up the DBV-200 • For downloading multiple DBV-200 units, refer to the Multi-Download Adapter Kit Users Manual Draft 0.0

  25. DT-004 Downloading • Connect the DT-004 to the PS15-006 power supply • Attach the download tool to the Validator Head with power harness (p/n 400-100065) and the data harness (p/n 400-100066). • Install the appropriate Master EPROM chip in the DT-004 • The default speed for downloading a single unit is 19200 baud (all switches on DT-004 “OFF”) • Connect the data harness to the DBV-200, turn on the DT-004 • On the DT-004 the Power LED and Ready LED will illuminate • The LEDS on the DBV-200 CPU will flash alternately • Press Start, the Ready LED will start to flash indicating download in progress • The OK LED will light and the DT-004 will beep when completed • To verify, press the Reset then the Version button • If version between the EPROM and the DBV-200 verified, the OK LED will light Draft 0.0

  26. DT-104 Downloading • Connect the data and power cable to the DBV-200 • Insert the proper Master EPROM into the DT-104 socket • Power on the DT-104 • Scroll the screen to “SETUP” and verify the correct download speed – change if needed • Ensure multi-mode is “OFF” • Press the Menu Button until “Program Menu” is displayed • The CPU lights on the DBV-200 should be alternating • Press “GO” • If no error “Device Ready” will be displayed • Press ”Start” • DBV-200 will show download LED sequence on CPU LEDS • The display panel on the DT-104 will count down from the highest memory location • “Download Successful” will display on the panel when the download is completed successfully. Draft 0.0

  27. PC Downloading • Connect the PS15-006 power supply with a serial connection to the DBV-200 and connect the 9 pin serial connection to the PC com port. • Set the DBV-200 dipswitches for the download speed to be used. • Ensure the download program “DWN211.EXE” and the data file are in the same PC directory • Enter the following command line from a DOS window • <Drive> \ <Folder> \ DWN211.EXE <filename.extension> b 252 246 n, then hit enter • Filename.extension = name of the data file to be downloaded • b = baud rate (0 = 9600, 1 = 19200, 2 = 38400) • 252 = Address (always use 252) • 246 = packet size ( this is the largest possible packet size) • n = the COM port used (1 or 2) • Now press <shift> F to begin download • When complete press <shift> V to verify CRC information on the DBV-200 Draft 0.0

  28. DBV-200 B4 and B5 CPU Testing • B4, B5 CPU model DBV-200 Validators are tested in the same manner as the WBA. • Use a 12 volt power source and Test LED (p/n 400-100018) to test the B4/B5 head • Entering Diagnostic Mode • On the CPU board set dipswitch pack 2 (DS2), switch 6 “ON” – apply power • Select the test, from the DBV-200 B4/B5 CPU Test Chart, turn DS2 - switch 6 “OFF” (this is the Enable/Disable switch) • The Test LED will indicate the status/results of the test • To stop the test turn DS2 – switch 6 “ON” Draft 0.0

  29. DBV-200 B4/B5 CPU Test Chart Draft 0.0

  30. Sensor Testing B4/B5 CPU • Enter Diagnostic Mode • On DS2 (dipswitch pack 2) turn switch 6 “ON” • On DS1(dipswitch pack 1), select the sensor test • For Validator Head Sensor turn switch 6 “ON” • For Transport Sensor test turn switch 7 “ON” • On DS2 – turn switch 6 “OFF”, the selected sensor test is now active • Use the switch 6 or 7 (depending on test selected) as the Enable/Disable switch for each sensor test • Follow the switch settings on Sensor Testing Charts – Validator Head and Transport Draft 0.0

  31. Dipswitch Pack 1 Manual Validator Sensor Test (Test 6) 1 2 3 4 5 6 7 8 - 10 1 E/D Left Entrance Sensor 1 E/D Right Entrance Sensor 1 E/D HPL 1 E/D HPR 1 E/D HPC 1 = ON E/D = Enable/Disable Sensor Testing Charts, B4/B5 CPU Draft 0.0

  32. Error Table 2 Test Mode 4 OnlyB4/B5 CPU Draft 0.0

  33. Parts List Part Number - Description • 701-000026 - VM-401Tester Kit • 960-000077 - DBV-200 Operation and Maintenance Manual • 400-100018 - Test LED (Use with Calibration) • 57619 - Calibration Paper • 400-100072 - Power Adapter Harness (PS15-006) • 701-000021 - DBV-200 Multi-download Tool • 701-000020 - Multi-download Adapter Draft 0.0

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