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Introduction

Metalfab Hightech Pvt. Ltd. E-21/25 MIDC AREA, HINGNA ROAD NAGPUR (MS) -440028 INDIA.

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Introduction

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  1. Metalfab Hightech Pvt. Ltd.E-21/25 MIDC AREA, HINGNA ROADNAGPUR (MS) -440028INDIA

  2. Metalfab Hightech Pvt. Ltd.At a glanceAn ISO 9001:2000 Certified company has manufactured almost 1000 Tubular towers for wind energy industry sinceyear 2000.Enercon (India) one of the leaders in Wind Power Business has awarded Metalfab Hightech Pvt. Ltd.as best Supplier for Towers.

  3. Introduction Company was established in year 1981 as M/S.METALFAB INDUSTRIES up to 1995, subsequently later known as M/s. METALFAB HIGHTECH PVT. LTD on Day 17th April 1996. ISO-9001- 2000 certified company. METALFAB has technically proficient team of professionals backed with highly motivated skilled work force resulting in a huge wealth of Experience and knowledge in the field of manufacturing of Tubular Tower for generation of Electricity through Windmill.

  4. It is serving customers from Public & Private core sectors and emerged as renounced Fabrication unit in central India, Manufacturing, Testing , Supply & Erection of Sophisticated Equipment and Technological Structures for Steel, Cement ,power, Chemical and petrochemical etc. • Company has successfully executed a large number of order under Third Party Surveillance such as Lloyds, SGS,PDIL,MECON, MN DASTUR, TATA PROJECTS, SMS GERMANY,VOEST ALPHINE –AUSTRIA etc. • It is well equipped with Material preparation ,forming, welding, machining, Material handling and Power Source facilities and Surface preparation & coating.

  5. Management Mr. Sandeep Jain Managing Director Mr. S. Dharmarajan General Manager Mrs. Manju Jain Management Representative M A N A G E R Mr. M. Omprakash AGM (COMML) Marketing Mr. Ajit Kumar Ghosh DGM QA Quality Mr. S. J. Nandakumar AGM Finance Finance Mr. Anurag Misra Production Mgr. Production Purchase Mr. Arvind Rai Astt. Mgr. Purchase Mr. Ravindra Parande Stores Stores

  6. Work Site at a Glance

  7. Steel Sections for 75 Meter height Towers.

  8. Capacity Total Production Area available is 21173.04 sq. Mtr. Free/ Uncovered area for production is 3871 Sq. Mtr. Production capacity is 800-1200 Ton depending upon product mix. Sophisticated Machineries for Material Processing and handling. More than 400 (includes Admin, Technical & Workers) skilled and semi-skilled Employees i.e. a strong Human resource.

  9. Material Handling Facility a) Movable Hydra Cranes 8 Ton Cap. 3 Nos. b) Movable Hydra Crane 11 Ton Cap. 1 No. c) Coles Crane revolving type15 Ton cap. 1 No. d) TATA 955 Crane revolving type 75 Ton cap. 1 No. e) Over Head Cranes of different capacities 5 to 25 Tons cap. 1 No., 8T Cap.-1No.,10T Cap.-4Nos., 5T Cap.-1 No.,20T Cap.-2 Nos.,25T Cap.- 3 Nos., f) ETO Crane 30T Cap.- 3Nos, 20T Cap. – 1 No.,15 Cap.- 2 Nos. Material Preparation & Forming Facility. a) CNC Profile cutting machine with Auto Beveling 2Nos. B) Plasma Cutting Machine, Cap.20 Thickness In Stainless Steel 1 No. c) Portable Pug Cutting Machines 16 Nos. d) Shearing Machine 5 mm Thickness X 2500mm 1 No. e) Cropping, Shearing & Punching Machine Cap. 30 Φ 16 Thk.1 No.,Cap. 50 Φ 16 Thk 2 No. f) Plate Bending Machine, Cap. 3 Mtr.x50 Thk. 1No. Cap. 3.2 Mtr.x 40 Thk. 1 No. Cap. 2.5 Thk. x 50 Thk. 1 No. g) Portable Grinding Machines 50 Nos. h) Flexible Shaft Grinder 10 Nos. i) Hydraulic Press of cap. 75 Ton Cap.1No.,100Ton Cap.1No.250 Ton Cap 1 No Machinery at Works

  10. Welding Facilities • a) Submerged Arc Welding Machine for Long Seam Welding 3 Nos. • b) Submerged Arc Welding Machine With Column and Boom for circumferential & Long Seam welding with Automatic Rotators (15 Ton to 50 Ton) Covering a Length of 8 Mtr. 2 Nos. 2 Mtr. 1 Nos. 13 Mtr. 1 Nos. • c) Special internal Circ Seam Submerged Arc Welding Machine for a Minimum diameter 1200 mm. 3 No. • d) MIG Co2 Welding Machine 10 Nos. • e) Welding Rectifiers / Generators, 400 Amps. 60 Nos. • f) TIG Welding Machine 2 Nos. • Machining Facilities • a) Vertical Turning Boring Machine, Table Diameter - 0.5 Mtr./Swing 1.6 Mtr.x1 Mtr. ht. 1 No. - 3 Mtr. / Swing 3.5 Mtr. X 2.5Mtr. Ht. 2 Nos. - 4.5 Mtr. / Swing 5.0 Mtr. x 3 Mtr. ht. 1 No. - 3 Mtr. / Swing 6.3 Mtr. X 3 Mtr. ht. 1 No. • b) Radial Drilling Machines, RM 65, 50, 40, 32 4 Nos. • c) 40 Φ Pillar Drilling Machines 8 Nos. • d) NW 10 Φ Drilling Machines with Magnetic Base 8 Nos. • e) Plano Miller, Table Size: 1.5 Mtr. x 4 Mtr 1 No. • f) Shaper 24” Stroke. 1 No. • g) Lathe Machines different sizes 3 Nos. • h) Flange Facing Machine 3 Nos. • i) Horizontal Drilling Machine with Rotary (Indexing Table) 1 No.

  11. Surface Preparation and Coatings • a) Shot Blasting Room, 7.0 x 7.0 x 30Mtr. 2 Nos. • b) Shot Blasting Room, 5.0 x 5.0 x 15Mtr. 1 No. • c) Painting Room, 7 x 7 x 30 Mtr. 6 Nos. • d) Painting Room, 5 x 5 x 15Mtr. 3 Nos. • e) Reciprocating Compressor, 140 CFM 1 No. • f) Screw Compressors, 100CFM (Portable) 1 No. 173CFM 1 No. 193CFM 3 • g) Grit Blasting Unit 6 Nos. • h) Electric Spray for Non – Ferrous Metal Spray 1 No. • i) Arc Jet Spray Guns Gas based for spraying non-ferrous metals. 3 Nos. • j) Airless Spray Painting Pump, Ratio – 1:55 6 Nos. • k) Airless Spray Painting Pump, Ratio – 1:40 2 Nos. • Power Source • Power Transformer 850KVA , 400KVA & 315KVA 3 Nos. • b) Diesel Generator Sets of capacity • 250KVA 1 No. • 320KVA 1 No. • 320KVA 1 No.

  12. Inspection & Testing InProcess Third Party Inspection Inspection & testing is done at various stages of production according to QAP. QAP by client is also acceptable. We had successfully handled many Third Party inspection agencies for jobs viz. SGS, Lloyds, PDIL, SMS-Germany, VOEST –Alphine Austria. Highly equipped NDT- RT labs is available at our place. Material Testing, Laser Testing and many such other vital testing is carried out at our place for better Quality Assurance. Welder Qualification & other aspects of Quality Production is given utmost importance.

  13. Testing Facility at Works (1)NON DESTRUCTIVE TESTING FACILITIES AT WORKS Radiography with IC-2 Camera. Ultrasonic testing –D meter for measuring wall thickness up to 60 mm. Ultrasonic Flow Detector type DM - 501. Magnetic Particle testing by “ ORMS PAVAN “ made Magna Spray. Dye Penetrate test. Hydraulic testing up to 500 Kg/ Cm Press Pneumatic Testing and Vacuum Testing (2) PHYSICAL AND CHEMICAL TESTING Physical and Chemical testing done from Government approved laboratory at Regional Engineering Collage. Nagpur and at reputed Private Lab. (3) DESIGN AND FABRICATION CODE ASME SEC –VIII. DIV. I TEMA, IS: 2825, IS: 803, DIN BS 5500, IBR and other Indian and International Codes. (4) INSPECTION AGENCIES BHEL, NTPC, BARC, L&T, PDIL, MECON, LLOYDS, Bureau VERITAS, EIL, MN Dastur, VAI, TATA Project Ltd.

  14. Internal Fittings - Towers

  15. Internal Fittings - Towers

  16. Tower Inspection

  17. Manual Welding & Arc Welding

  18. Lifting Capacity

  19. Training on Attitude Engineering & Professionalism

  20. Rolling & Re-Rolling of Sections

  21. CNC Cutting Machine

  22. Director Dr. Surender Das (TRIHD) during his training on Attitude Engineering & professionalism.

  23. Major Clientele • ENERCON India Ltd. • Tower for wind operated electricity generated of different capacity 16000 MTPA. • Hamon Research Cottrell, Saudi Arabia. • ESP structure for Boilers etc. • Global Wind Power Ltd. • Manufacturing towers top units 750 KW Wind Turbines. • Kenersys India Pvt. Ltd. • 80 Meter Hub height Tubular Steel Towers. • ThyssenKrupp (I) P.Ltd. • Wagon Tippler and Material Handling equipments. • Thermax Ltd. • Stacks, Deaereator Tanks, Vapour Tanks etc. • ISGEC John Thompson, Noida. • Boiler, Supporting structures and Auxiliaries. • BHEL Trichi and Hyderabad, India. • High pressure piping pressure vessels and heat exchangers • Metso Minerals (I) Ltd. • Material Handling equipments.

  24. Quality Policy • To produce items of high standard using best quality material to give customer satisfaction at the highest level. • To update techniques to deliver quality goods in time as per specification of the customer. • To develop human resources through communication training and participation at all levels. • To achieve productivity through efficiency (do things rightly) and effectiveness (doing right things) safeguarding environment and conserve natural resources. • To implement and maintain QMS as per ISO 9001-2000 and improve its effectiveness continually & seek certification.

  25. Customer Satisfaction At a Glance of Customer Rating • Thermax Ltd. - Excellent Rating in Quality • Enercon (I) Ltd. - Best Supplier • ISGEC John Thompson - Very Good • Tata Steels - Good • Hamon R. Cottrell- Good • Belliss (I) Ltd. - Good

  26. Work Experience in Wind Mill Tower • Enercon (I) Ltd. Manufactured almost 1000 towers since year 2000 & Awarded as Best Suppliers in Towers by Enercon (I) Ltd.

  27. Regen Powertech P. Ltd. Manufactured almost more than 10 Towers of different heights.

  28. Other Structures at Works Boiler Tanks, Chimneys, Steel Parts of wind Operated Electricity Generators, etc.

  29. Contact Details Mr. Sandeep Jain (Managing Director) Tel. : 07104 - 234240, 237998,232566, Mob. : 09822221419 Fax : 07104 - 236713 Mail to: mfhpl@hotmail.com Mr. S. Dharmarajan (General Manager) Tel. : 07104 - 234240, 237998,232566, Mob. : 09922900205 Fax : 07104 - 236713 Mail to: mfhpl@hotmail.com

  30. Mr. M. Omprakash (AGM – COMML) Tel. : 07104 - 234240, 237998,232566, Mob. : 09922900208 Fax : 07104 - 236713 Email: marketing@metalfabhightech.com Mr. Ajit Kumar Ghosh (DGM – QA) Tel. : 07104 - 234240, 237998,232566, Mob. : 09922900206 Fax : 07104 - 236713 Email: marketing@metalfabhightech.com

  31. Mr. S. J. Nandakumar (AGM – Finance) Tel. : 07104 - 234240, 237998,232566, Mob. : 09922900211 Fax : 07104 - 236713 Email: info@metalfabhightech.com • Mrs. Manju Jain (Management Representative) Tel. : 07104 - 234240, 237998,232566, Mob. : 09822369419 Fax : 07104 - 236713 Email: mfhpl@hotmail.com

  32. Thank You

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