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Georgia Tech Discussion

Georgia Tech Discussion. Mike Alber V.P. of Operations. School Specialty Overview. School Specialty is an education company that provides innovative products, programs, and services to help PreK-12 educators engage and inspire students of all ages and abilities.

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Georgia Tech Discussion

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  1. Georgia Tech Discussion Mike Alber V.P. of Operations

  2. School Specialty Overview School Specialty is an education company that provides innovative products, programs, and services to help PreK-12 educators engage and inspire students of all ages and abilities. School Specialty goes to market through print, on-line catalogs and an outside sales force across 30 brands. School Specialty (SCHS) is a publicly traded company with an annual revenue of about $750 million.

  3. Our Network • We operate out of six distribution centers: • Fresno, CA • Salina, KS • Appleton, WI • Mansfield, OH • Lancaster, PA • Nashua, NH (primarily Science kitting operation) We also have an Agenda printing operation in Bellingham WA, and a Furniture manufacturing operation in Lancaster PA.

  4. Network Statics – FY 10 • Operations (in millions) • Shipments - 2.5 • Lines - 15.8 • Cartons- 6.1 • Weight (lbs)- 109.7 • Expense (in millions) • Labor- $13.2 • Other- $7.3 • Freight /Outbound $27.2 • Inventory • Stocked SKU’s vary by DC - 8,500 to 41,000 • Network Inventory from $85 - $130 million • Other • Facility Sq. Footage – 140,000 to 380,000 • Total network - 1.7 million Sq. Feet

  5. Operational Flow Discussion • Inbound • Receiving • Freight - Truckload and LTL • Parcel • Putaway • Replenishment • Outbound • Order Filling • Vendor Case • Split Case • Non-Conveyable • Shipping • Parcel • Freight

  6. Freight Receiving

  7. Pallet Breakdown

  8. Receiving Worksheet

  9. Pallet / Carton Putaway Label - LPN

  10. Bulk Storage Area

  11. Bulk Storage Area

  12. Bulk Putaway – Less than pallet qty’s

  13. Parcel Receiving Work Station

  14. Parcel Receipts – Staged for Split Case Putaway

  15. Carton Flow pick area

  16. Carton Flow Pick Facing

  17. Carton Flow – “Pick-to-Light” Wedge Scanner

  18. Two Level Bin Operation

  19. Bin Operation – Split Case

  20. Bin Aisle

  21. Bin Pick Facing – High Velocity SKU’s

  22. Bin Filling

  23. Carton Content and Shipping Label Placement

  24. Carton Content and Shipping Label

  25. RF Gun

  26. Packing area

  27. Packing Area and conveyors to Shipping

  28. Packing Slip

  29. Void Fill Process

  30. Carton Sealer

  31. Freight Lanes

  32. Freight Lane

  33. Conveyor feed to UPS truck

  34. End of Operations Discussion Questions prior to Cartonization Discussion?

  35. Cartonization - Good

  36. Cartonization - Good

  37. Cartonization- SKU dimensional issues

  38. Cartonization Opportunity

  39. Cartonization Opportunity

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