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2019. EPSP Global Product Service Management. Hard Bus Retrofill EntelliGuard G to Emax 2. ANSI C37 / UL 1066 / CSA. EPSP Global Service. Service Product Portfolio. 1-Installation and commissioning An investment in long-term equipment’s reliability.
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2019 EPSP Global Product Service Management Hard Bus RetrofillEntelliGuard G to Emax 2 ANSI C37 / UL 1066 / CSA
EPSP Global Service Service Product Portfolio 1-Installation and commissioningAn investment in long-term equipment’s reliability 6-Engineering and consultingApplication recommendations and environmental best practices. 7-Extensions, upgrades and retrofitsEnhance existing equipment with the latest technologies. 2-TrainingThe best way to teach how to respond efficiently in different critical situations 8-End of life servicesEquipment’s recycling in line with environmental requirements 3-Spares and consumablesAll original and genuine spare parts and upgrade kits. 9-ReplacementsReplacing old equipment can dramatically increase performance and reduce costs. 4-MaintenanceMaintenance to guarantee the system’s continuous operation 10-Advanced servicesPredictive Maintenance into ABB Ability EDCSEkip Up to upgrade your installations 11-Service agreementsCustomer support agreements for low voltage equipments 5-RepairsWorkshop and on site repairs by our service engineers
Product Portfolio - Retrofitting Kit Solutions How to upgrade your installations 1. Hard Bus Retrofill (RF) 2. Cradle in Cradle (CiC) 3. Direct Replacement (DR) • The existing fixed part is removed from the switchboard and the new one is installed using a pre-designed bus bar connection and protection shields. • The fixed part of the new CB ismodifiedtobeinserted in the oldfixed part. • The moving part of the new CB hastobemodifiedto simulate the moving part of the old CB. • Portfolio • ABB: New Emax, Emax, Megamax, Novomax, Otomax, Isomax • Competitors: Schneider, Siemens, Terasaki, AEG H&W, Mitsubishi • Portfolio • ABB: Emax, New Emax, Megamax, Novomax, Modul, ASEA ALG • Competitors: Masterpact M (Schneider) • Portfolio • ABB: Isol, Fusol, Otomax, BBC K-Line, Megamax • Competitors: GE, Federal Pacific, Allis Chalmers
Hard Bus RetrofillEntelliGuard G to Emax 2 How to upgrade your installations Hard Bus Retrofill (RF) • What? • Hard bus retrofill consists of: • Pre-designed and cut bus bars to link new terminals to existing copper busbars. • Insulating shields prevent live parts from being exposed • Sticker drilling template to cut the door • Mounting instructions • When? • Fixed and withdrawable circuit breakers when the mounted fixed part of the old breaker is in bad conditions • How? • The chassis of the old breaker has to be removed • Who? • Anyone can do it (also customers) • Why? • Easy installation allows to replace the complete product
Hard Bus RetrofillEntelliGuard G to Emax 2 ANSI C37 / UL 1066 / CSA EntelliGuard G • EntelliGuard G devices, automatic circuit breakers and switch disconnectors, are used to protect and control low voltage distribution systems. • Entelliguard G is a complete range offering a large selection of performance levels: • Rating currents Iu from 400 to 6400A • Breaking capacity Icu up to 200kA at 240V UL-IEC? • Operational voltage Ueup to 1000 V • EntelliGuard G Life Cycle • Launch: 2009 • Life cycle status: Active
Hard Bus RetrofillEntelliGuard G to Emax 2 ANSI C37 / UL 1066 / CSA Value propositions • Safety & ProtectionHighest quality level confirmed by certified products. • Easy to installEasy installation requires limitated shutdown. Instructional sheet is provided with the product. • Continuous operationPREDICT feature in ABB Ability™ EDCS for Predictive Maintenance. • Optimum interface • Ekip Power Controller to improve energy efficiency.Connection into IoT and integration into systems with different communication protocols.
Hard Bus RetrofillEntelliGuard G to Emax 2 ANSI C37 / UL 1066 / CSA Soliution for fixedEntelliGuard G • The kit consist of: • Fixing plates to mount the new breaker • Adapting terminals • Instructional manual • Insulating cover • Accessory: • Kit for door’s adaption
Hard Bus RetrofillEntelliGuard G to Emax 2 ANSI C37 / UL 1066 / CSA HBRF – FIXED VERSIONS EntelliGuard G ANSI/UL1066 to Emax 2 ANSI C37/UL1066/CSA • 1) Rating Plug In=800…1200A as mandatory accessory to retrofit Envelope1 with In = 800…1200A2) Rating Plug In=3200A as mandatory accessory to retrofit Envelope3 with In = 3200A
Hard Bus RetrofillEntelliGuard G to Emax 2 ANSI C37 / UL 1066 / CSA Soliution for withdrawableEntelliGuard G • The kit consist of: • Base supports to mount Emax2 at a similar high of the EntelliGuard G • Adapting terminals kit • Instructional manual • Accessory: • Kit for door’s adaption
Hard Bus RetrofillEntelliGuard G to Emax 2 ANSI C37 / UL 1066 / CSA HBRF – WITHDRAWABLE VERSIONS EntelliGuard G ANSI/UL1066 to Emax 2 ANSI C37/UL1066/CSA • 1) Rating Plug In=3200A as mandatory accessory to retrofit Envelope3 with In = 3200
Hard Bus RetrofillEntelliGuard G to Emax 2 ANSI C37 / UL 1066 / CSA Soliutions for EntelliGuard G UL489 • It is possible to upgrade also EntelliGuard G UL489 standard with a special Hard Bus Retrofill solution to Emax 2. • In these cases, there is a dedicated configuration of the trip unit that sets the protection I always in "ON". The tables below show the solutions available. • The kits are the same of the UL1066 versions
Hard Bus RetrofillEntelliGuard G to Emax 2 ANSI C37 / UL 1066 / CSA HBRF – FIXED VERSIONS - EntelliGuard G UL489 to Emax 2 ANSI C37/UL1066/CSA • 1) Rating Plug In=800…1200A as mandatory accessory to retrofit Envelope1 with In = 800…1200A2) Adjust the protections L,S,I,G according to the system capability. The retrofitting kit guarantees performances up to 3000A
Hard Bus RetrofillEntelliGuard G to Emax 2 ANSI C37 / UL 1066 / CSA HBRF – WITHDRAWABLE VERSIONS - EntelliGuard G UL489 to Emax 2 ANSI C37/UL1066/CSA • 1) Rating Plug In=3200A as mandatory accessory to retrofit Envelope3 with In = 3200
Hard Bus RetrofillEntelliGuard G to Emax 2 ANSI C37 / UL 1066 / CSA Check beforeordering • Before ordering, it is important verify some dimensions taking in account the size of Emax 2 with the ones of EntelliGuard G. • Information on the table here below. It is important to highlight as the width of Emax 2 E6.2 (35.43 inch) is higher than the one of EntelliGuard G Envelope 3 (32 inch).
Hard Bus RetrofillEntelliGuard G to Emax 2 ANSI C37 / UL 1066 / CSA Accessories correspondence – EntelliGuard G vs Emax 2 Emax 2 internal mechanical and electrical accessories are compatible with the ones of EntelliGuard G. On the table, information about the solution for external accessories
Hard Bus RetrofillEntelliGuard G to Emax 2 ANSI C37 / UL 1066 / CSA Trip Unit correspondence – EntelliGuard G vs Emax 2
Retrofit kits Whywouldyouchooseourretrofits? Introduce easilynewtechnologies in oldsystems – Emax 2: all in oneinnovation
Retrofit kits Whywouldyouchooseour retrofit kits? Introduce easilynewtechnologies in oldsystems- Emax 2: cloud-based Energy and Asset Management • Supervise the system health conditions and predict next maintenance actions • Remotely implement an effective power management strategy to simply achieve energy savings • Discover plant performance, supervise the electrical system and allocate costs • Analyze the relevant information, improve the use of your assets and take the right business decision Monitor Optimize Predict Control
Retrofit kits Whywouldyouchooseourretrofits? Introduce easilynewtechnologies in oldsystems– High quality and easy installation • ABB Retrofit kits have high quality as: • Tested in accredited laboratory and completed with compatibility declarations • Developed by the same R&D team that has developed both old and new circuit breakers • Behind the kits there are studies to respect the Driving factors: • Thermal behavior • Short circuit withstand current • Dielectric properties • Mechanical fits: installation, compatibility, auxiliary connections • Easy installation • Equipped with clear mounting instruction/video tutorials