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Team 1: Staff. Dan Piessens Henrik Gustavsson David Luu Brent Wellner. BSEE / BSCS BSEE BSEE BSEE. Team 1: Expertise & Experience. Expertise: PLD/FPGA, Microprocessors, Software Experience: 5 yrs software development Expertise: Microprocessors, AutoCAD, Software
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Team 1: Staff • Dan Piessens • Henrik Gustavsson • David Luu • Brent Wellner • BSEE / BSCS • BSEE • BSEE • BSEE
Team 1: Expertise & Experience • Expertise: PLD/FPGA, Microprocessors, Software Experience: 5 yrs software development • Expertise: Microprocessors, AutoCAD, Software Experience: 6 semesters consultant @ TetraPak • Expertise: AC/DC Conversion, MathCAD, Matlab Experience: N/A • Expertise: PLD/FPGA, VHDL Experience: 1.5 yrs Modine Manufacturing • Dan Piessens • Henrik Gustavsson • David Luu • Brent Wellner
Team 1: Contact Info • Dan Piessens • Henrik Gustavsson • David Luu • Brent Wellner • Phone: (414)719-0562 Email: piessens@uwm.edu • Phone: (262) 818-9325 Email: karlgg@uwm.edu • Phone: (414) 423-5643 Email: nghialuu@uwm.edu • Phone: (920) 217-0043 Email: bwellner@uwm.edu
Team 1: Weekly Availability Worksheet • Dan Piessens • Henrik Gusatvsson • David Luu • Brent Wellner • Time 1: M/W 12:30 - …. Time 2: F/S/Su Time 3: T 1:00 - 3:30 Time 4: • Time 1: M/W 12:30 - 3:30 Time 2: T/Th - 3:30 Time 3: M/W 6:30 - …. Time 4: F/S/Su • Time 1: M/W 1:00 - 3:00 Time 2: F/S/Su Time 3: T …. - 6:30 Time 4: • Time 1: M/W …. - 5:00 Time 2: Su Time 3: T/Th …. - 6:30 Time 4:
Team 1: Weekly Project Meeting Plan • Weekly Meeting 1: IEEE Office, Thursday 01/27/05 8:30 - 10:30 PM Dan, All attendees & Purpose: Discuss Project Objectives • Weekly Meeting 2: IEEE Office, Tuesday 02/01/05 1:00 - 3:00 PM Henrik, All attendees & Purpose: Expand on Project Ideas • Weekly Meeting 3: IEEE Office, Tuesday 02/08/05 1:00 - 3:00 PM David, All attendees & Purpose: Finalize Project Selection • Weekly Meeting 4: IEEE Office, Tuesday 02/15/05 1:00 - 3:00 PM Brent, All attendees & Purpose: • Weekly Meeting 5: IEEE Office, Tuesday 02/22/05 1:00 - 3:00 PM TBA, All attendees & Purpose: • Weekly Meeting 6: IEEE Office, Tuesday 03/01/05 1:00 - 3:00 PM TBA, All attendees & Purpose: • Weekly Meeting 6: IEEE Office, Tuesday 03/08/05 1:00 - 3:00 PM TBA, All attendees & Purpose: • Weekly Meeting 6: IEEE Office, Tuesday 03/15/05 1:00 - 3:00 PM TBA, All attendees & Purpose: • Weekly Meeting 6: IEEE Office, Tuesday 03/22/05 1:00 - 3:00 PM TBA, All attendees & Purpose: • Weekly Meeting 6: IEEE Office, Tuesday 03/29/05 1:00 - 3:00 PM TBA, All attendees & Purpose: Note: Meeting Owners Send Weekly Email Notices, Record Business-Issues-Actions, Keep Weekly Attendance Records
Team 1: Total Resources • 1000 Man-hours (Including: lab, weekly meetings, individual commitments ) • $400 or key part availability for material and prototyping
Team 1: Decision Making • Decisions will be made through a consensus, based upon: resources, time consumption and cost. • Majority vote applies in the event of an irresolvable conflict.
Roles to Define & Assign • Project Integrator:Dan Piessens - Owns weekly progress reports to TA. Logistics and communication of team meetings. Develops and Tracks overall project plan. Integrates Block design plans. Tracks expenditures. Owns project level verification and validation plan, capture and documentation of results. • Presentation Mgr:Henrik Gustavsson - Owns master MS Powerpoint slide set for team including formats, logos, fonts, colors, header/footer, backgrounds, rev control, submission of master floppy or CD for P1-P4 and Final Presentation. • Report Mgr:Brent Wellner - Owns master MS Word document for team including revision control, formats, logos, fonts, colors, header/footer, table of contents, submission of master floppy or CD for Final report. • Archive Web Mgr:Dan Piessens - Owns weekly backup of all electronic material generated that week. Backup for Presentation Mgr and Report Mgr. Management of any team Web site resources. • Assembly & Proto Mgr:Brent Wellner - Owns overall assembly level definitions, basic assembly drawings, master prototype & product parts lists, collection of block parts lists, procurement of proto components. Overall prototype mechanical and electrical assembly • PCB Layout Mgr:David Luu - Owns overall PCB layout, Block to PCB mapping, PCB tools, PCB design drawings, PCB procurement, PCB assembly including special tools, soldering, wire-wrapping, drilling, and gluing.
Catch-a-Buzz • This system is designed for users to participate in games like a quiz bowl. Users would be able to hit a button on a remote unit that would transmit the response wirelessly to a center console that indicates who responded and keeps track of a scores. Alternately user can respond to a multiple choice question, the console would then indicate the correct answer and score. • Buzzer system • Allows for 1 to N remote units • Master console that indicates responses and team scores • Two operation modes: • First unit to respond • Correct answer multiple choice • Display team scores either on LCD or TV out • Why is this a good project? • Large target market: schools, organizations, weddings • Easy to use for people, simple remote interface • Utilizes the skill of each team member fully
Catch-a-Buzz - Block Diagram Console Unit Remote Unit Power 120V Transformer RF Transceiver Power Battery RF Transceiver Microprocessor CPLD LCD Display / LED Keypad Input LED / 7 Segment Display Button Input
RF controlled Belaying Machine • The RF controlled belaying machine is a device intended for use by rock climbers in an indoor rock climbing facility. The primary objective of this device is to substitute the use of a human belayer through the safe use of a belaying machine. • The key performance aspect of this device is that it eliminates the use of a belayer when indoor rock climbing. It delivers all control to the climber through a simple RF module which controls the various modes in which the machine can be used. • The base/motor drive is powered by a typical 120V power outlet. The remote unit is Li-polymer powered and is recharged through a unit positioned on the base/motor drive. The user interface consists of a pushbutton type user interface with confirmation LED’s for each command. The user interface controls the different modes of operation: belay, slack adjustment, stop and rappel. • This project is a good fit for the team due to it’s interesting and practical nature. An RF controlled belaying machine does not exist, it would be the first of it’s kind. It’s marketability is very plausible for all indoor rock climbing centers.
Belaying Machine - Block Diagram Base / Motor Drive Remote Transceiver Remote Charger Transceiver Transceiver Input / LED’s CPU CPLD Power Supply Motor / Drive Power Supply
Enroute - Overview • Transit Notification System • This system consists of units at each bus stop that communicate with a remote on every running bus. This allows a bus to only stop at a bus stop if notified by the unit at the station. The users notify the bus via push buttons on the station transceiver. Both Transceivers are programmable via a keypad on their respective units. The station transceiver also contains a taxi call but that sends a request to a server via a network interface.
Enroute - Features • Station Transceiver Unit • Ability to request different busses via push buttons • Programmable via keypad • network interface for taxi notification and confirmation • Powered by 120V transformer • Bus pickup notification • Bus Transceiver Unit • LCD display for stop notification • Communicates with stations via RF transceivers • Programmable via keypad • Powered by 12V DC to DC transformer • Post-pickup cancellation
Enroute - Block Diagram Bus Transceiver Unit Station Transceiver Unit U.I.1 Transceiver Transceiver NIC Henrik U.I.2 CPU1 CPU2 Dan Brent PSU1 PSU2 Setup Controls Setup Controls David
Enroute - Justification • Why is this a good project? • Large target market: useful in any city with a public transit system. • No competitive products exist: Unique to the transportation market • Easy to use for people, simple interfaces on both ends • Reduces ride time and thus money • Convenience of notifying taxies • Fully utilizes the skill of each team member
Enroute - Product Selection Process • Major Risks • Too many blocks - overly complicate design • Why were other projects rejected? • Other projects were not as closely related to our individual expertise • Mechanical challenges with the Belaying machine • Lack of marketability for the Catch-A-Buzz product • Product Selection • Project selection was unanimous
Standard System Level Requirements • Standard Requirements • Environment: • Operating Temperature Range: -40 to 70 °C • Operating Humidity Range: 2 to 98 % • Storage Temperature Range: -30 to 80 °C • Storage Humidity Range: 2 to 98 % • Storage Duration: 2 Years • Energy Sources: • 120V AC (114-126V), 12V DC (10-15V) • Over Voltage Protection Circuitry
Standard System Level Requirements • Standard Requirements • Mechanical: • T.b.d. • Life Cycle: • Production Life 5 Years • Full Warranty Period: 1 Year • Service Strategy: Distributor Repair
Performance System Level Requirements • Performance Requirements • Power Inputs: • AC power input ranging from 58 - 62 Hz (Station Unit) • 12V DC input (Bus Unit) • Over Voltage Protection • Electrical Functions: • T.b.d. • Electrical Interfaces: • Analog, Digital and Power Signals • Bi-Directional RF Transceivers • RS232 Network Interface
Performance System Level Requirements • Performance Requirements • Operator I/F Outputs: • LED • Momentary Pushbutton • 16 Digit Matrix Numeric Keypad • 16 x 2 LCD Display • Power Modes of Operation: • ON/AC • Calibration Modes: • Program Mode • Configure Mode
Performance System Level Requirements • Performance Requirements • Mechanical Interfaces: • Mounting Brackets • Optic Sensor (for backlight of LCD) • RS232 Connectors • Safety • Power Signal Current Limit Max = 1.2 Amps • Ground Fault Protection
Basic Business Case • Estimate the Average Product Selling Price (ASP$): $200 (Base) / $100 (Bus) • Estimate the Product Annual Sales Volume: 2,000,000 (Base) / 1,000,000 (Bus) • Estimate the Per Unit Cost of all Parts and Materials using the above annual volume assumption: $130 (Base) / $50 (Bus) • Estimate the Per Unit Cost of all the Assembly, Test and Mfg using the above annual volume assumption: $20 (Base) / $20 (Bus) • Estimate the Total Development Cost in $ incl. Labor & Material: $500,000 • Calculate the Annual Sales $ = 500 M • Calculate the Per Unit CM$ = $150 (Base) / $70 (Bus) • Calculate the CM% = 0.75 (Base) / 0.70 (Bus) • Calculate the Annual CM$ = $362.5 M • Calculate the ROI Time in Years = 0.01 Years