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80GHz Modulator Designs. Ian Harrison School of Electrical and Electronic Engineering University of Nottingham UK Work done at Department of ECE University of California, Santa Barbara USA. Special thanks PK, Zak, Mattias for fabrication of circuits and devices Miguel for advice
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80GHz Modulator Designs Ian Harrison School of Electrical and Electronic Engineering University of Nottingham UK Work done at Department of ECE University of California, Santa Barbara USA Special thanks PK, Zak, Mattias for fabrication of circuits and devices Miguel for advice Paidi and Navin for cricket discussions Mark Rodwell for useful discussion and use of infrastructure Harrison@ece.ucsb.edu 805-893-8044, 805-893-3262 fax
Introduction • Concentrate on more recent work • Thermal Modelling • Modulator work • design issues • Simulation results
Design Specifications • Two types of optical modulator • LiNb03 Mach Zehnder -Interference • Split beam into 2, induce 0 or 180 phase shift • Large driving voltage eg 10GBits 5Vpp • Electroabsorption • Quantum confined stark effect • Smaller driving voltage eg 10GBits 3Vpp • Design specifications E=0 E≠0 E=0 • EA modulator • 2V , 50 Ohm input • Output should be matched Attn E≠0 λ
How do we get speed improvement • Switching speed limited by output capacitance Design Specifications set ΔV and RL sets I Formula simplistic insight Reduce C by decreasing AC Increase in J since I fixed J limited by Kirk Effect Increase in J increase dissipated power density
Kirk effect and switching time • Above Jkirk massive increase in base charge Base push out (Field Screening) Vsat=3.5 105cms-1 VCE Predicts straight line • Wide emitter, narrow base mesa Rb limits the emitter width
Why is thermal management important? • As J increases so does the power density. This will lead to an increase in the temperature. For VCE=1V PD=10.6mWμm-3 For VCE=1V PD=98mWμm-3!!
Thermal Modeling of HBT (1) • 3D Finite Element using Ansys 5.7 • K (Thermal conductivity) depends temperature • K depends on doping • For GaAs heavily doped GaAs 65% less than undoped GaAs • Unknown for InP or InGaAs use GaAs dependency Large uncertainty in values J.C.Brice in “Properties of Indium phosphide” eds S Adachi and J.Brice pubs INSPEC London p20-21 S Adachi in “Properties of Latticed –Matched and strained Indium Gallium Arsenide” ed P Bhattacharya pubs INSPEC London p34-39 “CRC Materials science and engineering handbook”, 2nd edition ,eds J.F Shackelford,A.Alexander, and J.S Park, pubs CRC press, Boca Raton, p270
Layout used for simulation validation Actual device • Need simplified model for simulation • reduce simulation time and storage requirements • Ignore base pad collector interconnect • 2 orthogonal symmetry lines • Simulate only ¼ device Polyimide for passivation Very low K ignore In thermal analysis After M. Dahlstrom Simulated ¼ Device
Validation of Model Caused by Low K of InGaAs Max T in Collector Advice Limit InGaAs Increase size of emitter arm Ave Tj (Base-Emitter) =26.20°C Measured Tj=26°C Good agreement.
Effect of decreasing collector thickness Assumptions Devices thermally isolated Device structure identical to validation structure Perfect switching waveform Observations Temperature increases rapidly for thin collectors (ΔTmax =60°C for TC=1000Å) Collector temperature always higher than Tj (ΔTMax-ΔTj)>30°C ) Increase in ISC possible failure mechanism ( Major failure problem in GaAs HBT’s) Temperature of one device approximately double when circuit is not switching Choose Le For J=JKirk We=0.5um 50% duty cycle
Analysis of 40,80,160 Gbit/s devices • To obtain speed inprovements require to scale other device parameters. Reduction of parasitic CBC Conservative 1.5x bit rate When not switching values will double Device parameters after Rodwell et al
Thermal Analysis using ADS R network easily solved Using ADS • For simulations need a model that can be solved by ADS so that thermal and circuit simulations can be coupled. • Thermal generation current source • Thermal resistance resistors • Thermal capacity capacitors (If static not needed) • Temperature variation of thermal conductivity not modelled because resistors do not depend on current (This restriction could be lifted)
Coupled Circuit-Thermal modelling Ambient T • How do the advance device models do it? • Device at one temperature • Devices thermally isolated and described by a single resistance • Thermal circuit hidden from user • How do we want to do it • Access to thermal circuit • β only slightly temperature dependent • Large change in VBE(ON) Value used in model Temperate rise Power dissipated in the device Thermal Resistance My model • Β is the band gap shrinkage factor • Not usually given but optical measurements on band gap ( Optical values must be used with caution ) • 0.0004 for both InP and InGaAs
Can we measure Rth (Method of Lui et al ) Ramp IB for different VCE Measure VBE and IC Large uncertainty in values. Fitting regression curves helps to reduce error Depends on current density
An alternative method for finding RT IC fixed , sweep VB • Obtain RT (Pave) • Changes in VC larger more accurate • RT measured at lower Pave • Thermal instability possible • Need to be careful on the VB range Ic= 6mA,6mA Ic=12mA,12mA From gradient RT Ic= 6mA,6mA Ic=12mA,12mA
Comparison of the two methods Emitter Mask 12 x 0.7 mesa width 1.7 “New method” Classic Method Linear interpolation. • Classic method badly affected by the 4145 resolution. Better measurements at very high power. Often leads to device failures Problems with every fourth measurement of 4145 in “new” method Need to compare the two methods using the 4155 Empirical Curve fit
Which model to estimate Rth Model 1 • Finite elements clearly shows diffusion of heat along the collector under the base contacts. • Rth should depend on base mesa size Model 1 Models flow of heat under base Thermal circuit complex Model 2 Thermal circuit simple Over estimates RT Both Models Both will underestimate RT at high powers Experimental results Model 2 Mesa Width Length Use Model 2
Thermal resistance calculations • Thermal resistance of layers can be estimated from the thermal conductivity if no heat spreading is assumed. • The emitter interconnect acts as a thermal link • The thermal resistance of the substrate is estimate by solving the 3D heat flow problem using separable variables technique. This is the same method Lui et al used to calculate RT of single and multi-finger HBT power transistors.† Mesa Width Length After M. Dahlstrom Spreadsheet: ThermalCalc.xls
Stability of single BJT’s (Intro) • Well known problem solved by ballasting with emitter or base resistance. • Known to be a problem in power amplifiers. • May argue, incorrectly, that in digital circuits this is not a problem because we are driving the circuits with a constant current source. • Need to know how large we can make the emitters before “hot spots” form and current “hogging” becomes an issue. X If the transistor base is being driven with a constant voltage. The collector current will increase until it gets to point X. Any further increase in base voltage will cause an infinite increase in the collector current resulting in physical damage to the device.
Single Emitter Stability Caused by the increase in RT when device size is reduced. Uncertainty in Re Caused by the reduction of Re with length J =1 5mAμm-2 Optimum operating point ρE=60Ω from DC measurements
Hot spot formation (not finished) Device broken into sections Thermal model of substrate Base electrical resistance • Need to do • Simulate DC measurements • Compare with measurements Thermal resistance of the emitter connection
Modulator design (Matching) Passive simple high bias current All active circuits Bias current lower need to prevent saturation Resistive feedback No flexibility Zo=1/gm Feedback Zo=1/(gmβ) but additional EF more ringing Passive Resistive Feedback Feedback RC Feedback β<1
Effect of current source design on output Current switch (only one half) Capacitive coupling to Control line reduces output resistance Vo Vm Vi Common Reference Different Reference Vo Vm Vi Use resistor:- inefficient power use, but simple
Output stage options Performance depends on the quality of the ground Bias generated by diode Miller effect increases output cap Ideal Vsrc With diode base
Current designs • 2 and 3 stage amplifiers • Cascode and simple output 3 stage cascode output 80GBit/s 160GBit/s Simulations show that 160GBit is just possible with 1500A collector.
What to do in the future • Fabricate and test the current design • Design amplifiers with output voltage • Simulate with self heating • Investigate the more advanced BJT models
Conclusion • 160 Gbits Modulator has been designed • Electro -thermal model has been developed which can be simulated using ADS What would I change if I could rewind the clock Gone in the clean room.