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RMSAWWA/RMWEA 2002 ANNUAL CONFERENCE. Reducing Operation Costs Through SCADA System Modernization Tom Haensel, P.E., Burns & McDonnell Engineerng, Inc. Jan Toniazzo, Treatment Operator, Left Hand Water District. Agenda. Left Hand Water District Overview SCADA Definition
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RMSAWWA/RMWEA 2002 ANNUAL CONFERENCE Reducing Operation Costs Through SCADA System ModernizationTom Haensel, P.E., Burns & McDonnell Engineerng, Inc.Jan Toniazzo, Treatment Operator, Left Hand Water District
Agenda • Left Hand Water District Overview • SCADA Definition • SCADA Modernization Planning • Implementation • Economic Advantages • Questions
SCADA Defined What is SCADA? • Supervisory Control And Data Acquisition • One Supervisory Controller (Master) • Multiple Sub-Controllers (Slaves) • Possible Sub-Master Controllers
SCADA System Architecture Water Treatment Plant Master PLC Slave PLC Sub-Master PLC Control Valve Network, Fiber Optic, or Phone Line Slave PLC Slave PLC Slave PLC Slave PLC Pump Station Filter Control Water Tank Pump Station Printer Operator Workstation
SCADA Modernization Planning GOALS • Graphical Representation of Entire System • Continuous Information at Operator Workstations • Automatic Control • Remote Control • Alarming/Paging • Trending/Reporting • Easily Expandable
Implementation Hardware • Programmable Logic Controllers (PLC’s) - Standardized on Allen-Bradley SLC and Micrologix controllers
Implementation Hardware • Programmable Logic Controllers (PLC’s) - Standardized on Allen-Bradley SLC and Micrologix controllers • MAS/MDS radios and modems for Radio Communication
Implementation Hardware • Programmable Logic Controllers (PLC’s) - Standardized on Allen-Bradley SLC and Micrologix controllers • MAS/MDS radios and modems for Radio Communication • Mille Research modems for Phone Line Communication
Implementation Software • Standardized on Rockwell Software • RSLogix for programming • RSLinx for communications • RSView for Operator Interface • RSMessenger for Alarm Paging • LapLink Software allows connection to operator workstation from a remote computer through a dial-up modem
Implementation Expandable and Flexible • System must be easily expandable • Implement additional sites without plant shutdown • Allow for additional I/O and control philosophy changes • System must be flexible • Allow for a variety of communication interfaces • Allow for a variety of instrumentation
Economic Advantages • Implementation of “On-Call” shifts
Economic Advantages • Implementation of “On-Call” shifts • Reduced Operator Travel Time
Economic Advantages • Implementation of “On-Call” shifts • Reduced Operator Travel Time • Greater Speed, Accuracy, and efficiency
Economic Advantages • Implementation of “On-Call” shifts • Reduced Operator Travel Time • Greater Speed, Accuracy, and efficiency • Increased Reliability
Economic Advantages • Implementation of “On-Call” shifts • Reduced Operator Travel Time • Greater Speed, Accuracy, and efficiency • Increased Reliability • Reduced Maintenance
Economic Advantages • Implementation of “On-Call” shifts • Reduced Operator Travel Time • Greater Speed, Accuracy, and efficiency • Increased Reliability • Reduced Maintenance • Safety and Security
Questions THANKYOU! Tom Haensel, P.E., Burns & McDonnell Engineerng, Inc.Jan Toniazzo, Treatment Operator, Left Hand Water District