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UF solutions for Urban Infrastructure Technology & Applications. Contents. Introduction Ultrafiltration Technology Potable water treatment Sewage recycling systems MBR Technology Conclusion. Ultrafiltration Applications. WWTP. UF. RO. Potable water production. Surface water.
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UF solutions for Urban InfrastructureTechnology & Applications
Contents • Introduction • Ultrafiltration Technology • Potable water treatment • Sewage recycling systems • MBR Technology • Conclusion
Ultrafiltration Applications WWTP UF RO Potable water production Surface water Ground water Seawater Effluent reuse
Urban sector applications Ultrafiltration adds value for : • Potable water • Process water • Waste Water (re-use) • Seawater pre-treatment
Filtration technologies Media Filtration 10 – 100 micron Micro Filtration 0.1 – 10 micron Ultra Filtration 0.01 – 0.1 micron Reverse Osmosis < 1 nm colour hardness Pesticides salts Suspended Solids bacteria colloids Viruses Large organics Settleable Solids 10 times smaller 10 times smaller Suspended Solids microbiology hardness pesticides salts water colloids viruses Large organics hardness pesticides salts water colour hardness pesticides salts water water
Nominal pore size 20 nm Ultrafiltration membrane ~14.600 fibers 0.8 mm PES 8” module 0.8 mm (55 m2) 6 corrugated plates: optimal hydrodynamics
Ultrafiltration membrane 8” X-Flow UF insert (40 m2) 0,8 mm fiber diametermax. pore size: 25 nm Corrugated plates:optimal hydrodynamics Bypass tubes:minimal pressure loss in housing
Ultrafiltration membrane types • Hollow Fibre • Capillary • Tubular
Potable water requirements Water Free from : • Silt • Colour • Odur • Taste • Hardness • Microbial contamination • Heavy metals Potable water should have salts and minerals to desired levels
How effective is UF ? UFC Xiga & Aquaflex
Complete removal of suspended solids TSS < 0.1 mg/lTurbidity < 0.1 NTU Removal of micro-organisms >Log 6 removal of bacteria>Log 4 removal of viruses Superb pre-treatment for SWRO SDI15 << 3 Partial removal organic matter (COD, TOC, colour) by limited feed water coagulation: 0.1 – 3 mg/l coagulant (as Fe/Al) 10 – 50% COD/TOC removalup to 95% colour removal Low energy consumption < 0.015 kWh/m3 permeate (based on TMP) Membrane Efficiency Pentair X-Flow UF
Potable water plant Common wealth village – 1 MGD Commissioned : June 2010
Potable water plants Surface water Potable water Inverness (1400 m3/h) Surface water Minneapolis (11.600 m3/h)
Potable water plants Surface water Surface water Annemasse(300 m3/h) Potable water Sigey(1800 m3/h)
Potable water plants Ground water PWN Heemskerk, The Netherlands2900 m3/h Keldgate, United Kingdom3700 m3/h Clay Lane, United Kingdom (6700 m3/h)
Water Reuse Applications Treated waste water finds wide applications in: • Industrial Process water • Fire fighting • Air conditioning & Ventilation • Green belt Irrigation • Cleaning • Flushing
Process Flow Diagram of Sewage Reclamation Plant – 2 at M/s CPCL, Manali, Chennai . Sewage (FeCl3 + Poly) 2.5 MGR Sequence Batch Reactor Flash Mixer Clarifier Break Point Chlorination Reverse Osmosis Unit Stage 2 Reverse Osmosis Unit Stage 1 UltraFiltration Unit Multi Grade Filter Pressure Sand Filter Final Reject to Sea Degasser Tower Final Product to DM Plant Sewage Recycle scheme
Waste water recycle plant CPCL 450 m3/hr UF plant IOCL Panipet 1050 m3/hr UF plant
Waste water re cycle Plants Effluent reuse Sulaibiya, Kuwait (1500 m3/h) Melbourne, Australia (1250 m3/h)
Waste water re cycle Plants Effluent reuse Beijing Olympics China Petro China
Typical MBR applications • Thickly populated Urban areas • Capacity up gradation • Industrial complex • Shopping Malls • IT parks • Hotels and Resorts
MBR Concept Pre-Treatment Bioreactor UF 1.Anearobic 2.Anoxic 3.Aerobic Permeate UF Raw Waste water • Biological removal of P • 2. De-nitrification (NO3 N2) • 3. Nitrification (NH4NO3) & removal of BOD/COD
Advantages of External MBR Pentair Airlift MBR • Higher Flux • Low Energy consumption • Permeate Quality • Construction phase • Operators environment
Quality of MBR product water • Pentair AirliftTM MBR has the tightest membrane pore size • (MWH title 22 report, 2006) • Permeate Quality • Turbidity of permeate: < 0.1 NTU • TSS levels: < 0.5 mg/l • BOD: < 5 mg/l • COD: < 20 mg/l • Microbial reduction - log 4 bacteria & log 6 Virus • SDI: < 3 • Highest effluent quality is an important factor for re-use purposes and future regulations
MBR Installation Nokia 750 KLD plant March 2008
Sea Water Desalination • Abundance of sea water • Reliable Source • Sustainable solution • Product Water to Potable standards
Desalination Reference Palm Is lands Dubai (7700 m3/h)
Desalination Reference Thames Gateway (189 MLD)
Desalination Reference Nemmili : 222 MLD UF (Under construction)
Conclusions • Conservation • Re use • Desalination • Resources are limited