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Zakłady Sprzętu Motoryzacyjnego POLMO S.A.

Zakłady Sprzętu Motoryzacyjnego POLMO S.A. 87-300 Brodnica ul. Lidzbarska 15. tel. +48 56 / 49 12 285 fax +48 56 / 49 83 734 www.polmo.pl. Presentation. Over a 50 year experience in the automotive industry.

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Zakłady Sprzętu Motoryzacyjnego POLMO S.A.

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  1. Zakłady Sprzętu MotoryzacyjnegoPOLMO S.A. 87-300 Brodnica ul. Lidzbarska 15 tel. +48 56 / 49 12 285 fax +48 56 / 49 83 734 www.polmo.pl Presentation Over a 50 yearexperience intheautomotiveindustry Marketing & Sales Department tel. + 48 56 49 12 393 e-mail: marketing@polmo.plContact person: Danuta Nazarewska

  2. Contents • Location • History • Form of Ownership • Strengths • Design Capabilities • Manufacturing Capabilities • Production Lines • Products • Measurements and LaboratoryTests • Major Customers • Turnovers • Employees • SalesStructures • Quality System Development - Certificates • CooperationProposal

  3. Location Brodnica - townin Kujawy and Pomerania Province - 30,000 inhabitants - 190 km northwest of Warsaw

  4. History

  5. Form of Ownership- Joint-Stock Company SHAREHOLDING STRUCTURE • 85 % • Industrial Development Agency Joint-Stock Company • 15 % Natural persons and State Treasury • 5,7 million € Equity capital

  6. Strengths • Over a 50 yearexperienceintheautomotive industry • Overallin-houseprocess of productimplementation „from design to finalproduct” • Measurements and laboratorytests (productionrepeatability) • Production - certified materials fromthebestEuropeanproducers • High qualityproductcomplyingworldstandards • Certificates of quality system: ISO 9001, ISO/TS 16949, ISO 14001 • Highlyqualifiedemployees

  7. Design capabilities

  8. Designing • Product design - CAD • Designing and toolingmaking – CAD / CAM • Pro Engineer, AUTO-CAD

  9. Manufacturing capabilities

  10. Sheetcutting • Gillotine shears – sheet thickness – to 6 mm (TRUMPF, SAFAN) • Laser cutting machine - 2D from TRUMPF (TruLaser - 3,2 kW) Material thickness: - structional steel to 20 mm - stainless steel to 12 mm - aluminium to 8 mmmax sheet dimension -1.500 x 3.000 mm

  11. Sheetbending • Press brakes • max presscapacity - 180 t • max length - 4 m • max presscapacity - 350 t • max length - 3 m

  12. Stamping • Presses: • - hydraulicpresses • - eccentricpresses • max press capacity 315 t (slide 190t + blankholder 125 t) • max detail sizes 1500 mm x 600 mm (transfer presswith max presscapacity250 t)

  13. Bending and pipecutting • numericallycontrolledmachines – fromCrippa and Rems • insidediameters: fromØ 8 to Ø 90 mm • wallthickness to 3 mm

  14. Welding • automatic and semi-automaticweldingmachinesFornius, ESAB • methods: TIG; MIG; MAG; microplasma; MAG CMT

  15. Pressurewelding • seamwelding • spot welding(incl. withuse of robot) • projectionwelding • resistancefrom 12 to 230 kVA

  16. Overlapping • ComputerizedcontrolmachinesfromComas • freeshape • max lateraldimensionØ 300 mm

  17. Machining • milling • turning • grinding • drilling • electro-hollowing • CNC drilling and millingcentre DANUSYS

  18. Balancing • Balancingmachinefrom SCHENCK • rotors • pulleys • shafts

  19. Production lines

  20. Automatedcoating lines • zincphosphatingwithpassivation. • Cathodicdip painting (KTL ) and powder painting. • Corrosionresistancefrom 700 to 1000 h in salt spray chamber. • max sizesof painteddetail : Line No 1 Line No 2 KTL • - lengthto 3,0 m - length to 1,5 m - length to 3,0 m • - height to 0,8 m - height to 1,3 m - height to 1,3 m • - width to 0,5 m - width to 1,0 m - width to 0,5 m • mass to 200 kg/runningmetre.

  21. Compressed-airreservoirsassemblyline for pneumaticbraking systems acc. to EN – 286-2; capacityfrom5 to 120 l • corossionresistance to 500 h in salt spray chamber, • PROTECTION: primer: inside and outside - zincphosphateinside: hydrodynamicpaining – waterbasedpaintoutside: powderpaint

  22. Fueltanksassemblyline widerange of fueltanks for lorries • Corrosionresistance to 700 h in salt spray chamber, • Protection - zincphosphatingwithpassivation and powderpaint

  23. Long experienceintheproduction of:

  24. Exhaust systems Application: • passenger cars • lorries • trucks • buses • tractors • combineharvesters • fork-lift trucks • equipment and workingmachines

  25. Bentpipes Application : • exhaust systems of motor vehicles • furniture and heat industry

  26. Air filters Parameters: • air flowfrom 50 to 600 m3/h • with paper inserts • with metal lath and plastic inserts • with oil bath • withinertial (cyclonic) filtration • Application: • - passenger cars • - lorries • - trucks • - agriculturalvehicles • - workingmachines

  27. Tanks • compressed-airreservoirscapacity: 5 l; 10 l; 15 l; 20l; 30 l; 40 l; 60 l; 80 l; 100 l; 120 l for pneumaticbraking systems • water and fueltanks- for aggregates- for stationarymachines • fuel and oil tanks- for lorries- for buses

  28. Flexiblecouplings • jointsfromØ 40 to Ø 50 mm lengthfrom 100 mm • stainlesscorrugatedpipes passageØ 25, Ø 40, Ø 45, Ø 50 • wirebraidØ 0,4 and Ø 0,5 mm max diameter to 90 mm • EGR tubes (exhaust-gas-recirculation)

  29. Automotive accessories • pedalsets • stanchions • brackets • heatshields

  30. Stampedelements • suspension elements • hangers • yokes • spacer washers

  31. Measurements and laboratorytests

  32. Tests and measurements Dimensional and AngleMetrologyLaboratory • Spatialmeasurements 3D (CNC coordinatemachine) • Linear • Control of calipermeasuring instruments • Control of micrometricmeasuring instruments • Control of anglebars and anglegauges MechanicalPropertiesLaboratory • Strength: tensile, impact, compression • Metal hardness (testers: Rockwell, Brinell) • Metallographicmacroscopic – welds • Drawability – Erichsen’smethod • Pipeexpanding Chemical Laboratory • Surfaceroughness • Coatingthickness • Chemical composition - SpectroMaxx • Liquid- penetrant • Salt spray chamber

  33. Major customers Aftermarket

  34. Turnovers

  35. Employees

  36. Salesstructuredirections

  37. Salesstructureassortment

  38. Quality – system development • Certificateacc. to norm ISO 9001 - granted by TÜVRheinland- 1997 • CertificateDeliveryQualityacc. to FAP - granted by Fiat Auto Poland in Bielsko-Biała - 1997 • Certificateacc. to norm QS 9000 - granted by TÜVRheinland- 1999 • Certificateacc. to norm VDA 6.1 - granted by TÜVRheinland- 2000 • Certificateacc. to norm ISO/TS 16949- granted by TÜVRheinland- 2003 • Certificateacc. to norm ISO 14001 : 2004 - granted by CertificationBureau of Polski Rejestr Statków S.A. - 2006

  39. Certificate ISO 9001 : 2008

  40. Certificate ISO/TS 16949 : 2009

  41. Certificate ISO 14000 : 2004

  42. CooperationProposal We areatourpresent and prospectivecustomers’ disposal. We carry out many projectsthroughouropenness to a widelyunderstoodcooperation, beingwithinourcompetence.Ourtechnicalequipment, experience and professionalismallowus to undertake a production of goodsmeetingrequirementsof everycustomer. We lookforward to receivinginquiries for parts to submityousatisfactoryquotations.

  43. Zakłady Sprzętu Motoryzacyjnego POLMO S.A. in Brodnica Thankyouvery much for viewingthepresentation of our company. We wish all our customers successes in business. TheBoard of ZAKŁADY SPRZĘTU MOTORYZACYJNEGO POLMO SA

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