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Sensing and Actuation in Miniaturized Systems. Mass-production-oriented Ionic Polymer Actuator Based on Engineered Material Structure. Author: N. Nagai, T. Kawashima, J. Ohsako Sony Corporation, Kitashinagawa Shinagawa-ku, Tokyo, JAPAN. Professor: Dr. Cheng-Hsien Liu ( 劉承賢教授 )
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Sensing and Actuation in Miniaturized Systems Mass-production-oriented Ionic Polymer Actuator Based on Engineered Material Structure Author: N. Nagai, T. Kawashima, J. Ohsako Sony Corporation, Kitashinagawa Shinagawa-ku, Tokyo, JAPAN Professor: Dr. Cheng-Hsien Liu (劉承賢教授) Student: Han-Yi Chen (陳翰儀) Student ID: 9735506 Date: 2009.11.10
Outline • Introduction • Applications of ionic polymer actuator • Advantages and issues of ionic polymer actuator • New ionic polymer actuator Electrode Electrode Ion conductive polymer • Experiments and results • Structure • Manufacturing process • Basic characteristics • Bending mechanism + + - - • Theory • Verification • Conclusions • References
Ionic Polymer Actuator • Applications: • Artificial muscle • Biomimetic sensors • Biomimetic actuators • Advantages: • High performance in displacement or output force • Light weight • Flexibility • Issues: • Inefficiency of production process • High cost of materials Ref.: http://www.robotworld.org.tw/index.htm?pid=10&News_ID=1557 New ionic polymer actuator • High performance • High productivity • Simple process • Common instrument
Structure and Manufacturing Process Structure Ion-exchange polymer membrance (perfluorosulfonic acid polymer & ionic liquid) SEM cross section view Perfluorosulfonic acid polymer Ion-exchange polymer membrance Carbon electrode Metal Metal Metal Carbon electrode(fine carbon particles & perfluorosulfonic acid polymer & ionic liquid) Manufacturing process Carbon powder Ion exchange polymer dispersion Ionic liquid Zircon beads Spray coating process Carbon electrode Ion-exchange membrance Carbon electrode Heating & pressing
Basic Characteristics (1) 6 Displacement of an actuator under applied constant voltage 2 V Bending motion of the actuator (2 V, 0.1 Hz) 5 Displacement 4 0 to 30 sec 15 mm 3 Displacement (mm) 2 W: 2 mm L: 30 mm Air 1 6 0 6 5 0 20 5 10 25 30 15 4 Time (sec) 3 2 Displacement (mm) 1 • The actuator bends to one side by applying constant positive voltage and bends to the other side if change the voltage to negative • The displacement at 30 s after applying voltage 2.0 V was about 5 mm. • After 30 s the displacement began to decrease gradually and finally it reversed its movement and bent to the other side regarding its initial position. 0 -1 0 to 2000 sec -2 -3 2500 1500 2000 0 500 1000 Time (sec)
Basic Characteristics (2) 0.5 0.5 10 mA 0.45 0.4 5 mA 0.4 Displacements under applied constant currents Dependence of output force on applied constantvoltage 0.35 0.3 0.3 0.25 Output Force (gf) Displacement (mm) 1 mA 0.2 0.2 0.15 0.1 0.1 0.05 0 0 2.5 2 0 1.5 1 0.5 1 0 0.8 0.4 0.6 0.2 Applied Voltage (V) Time (sec) • The displacement is in proportion to the period of applying constant current. • The output force was increased as applying voltage, and the force was over 4 mN at 2.0 V.
Theory • The motion of ionic polymer actuator: • Initial fast bending: different moving speed • Subsequent slow bending to inverse direction: different size Bending model for an ionic polymer actuator (a) Statuswithout applying voltage (b) Initial motion of ions and bending (c) Bending after most of cations moved Cations move much faster than anions Anions is much larger than cations
Verification (1)- Verify the Difference of Speed Between Ions Transition of potential distribution after applying 2V A test piece for measuring potential distribution Carbon electrode Carbon electrode 2 V Ion conductive polymer 50 µm 4 5 6 7 1 2 3 8 0 9 10 Base Ionic liquid added section • At 0 s: potential transition is at the center: slight shift on the distribution of ionic liquid. Au plated solid electrodes • At 1000 s: potential transition moved to neighborhood of both carbon electrodes: electric double layer formed by ionic liquid at the carbon electrode. + - + + + - - - < 0.5 V • At 6000 s: the electric double layer formed by cations is almost completed and potential transition at this point is close to 1V. Whereas the electric double layer formed by anions is not completed and the potential transition is less than 0.5V. ~ 1 V • Proof: moving speed of cations is faster than anion.
Verification (2)- Estimate Moving Speed of Ions A test piece for measuring charging current Charging current of a test piece at applying constantvoltage 2V Carbon electrode Carbon electrode Ion conductive polymer (a) Current by faster ion (cation) Current by slower ion (anion) (c) (b) Ionic Liquid added section (d) (a) The actuator electrically behaves as a capacitor with wide gap and the current is small sharp peak at initial stage. 2000 s (b) Then the charging current keeps small value while the ions migrate through the ion exchange polymer. + + - - • The speed of cation: • 50 µm / 2000 s = 25 nm/s • The speed of anion: • 50 µm / 40000 s = 1.3 nm/s • The cation is about 20 times faster than the anion. (c) Finally the ions arrive at carbon electrode and begin to form an electric double layer. The current increases rapidly at that point as capacitance increases simultaneously. (d) After accomplishing the electric double layer, the charging current rapidly decreases and begins to keep small value again.
Verification (3)- Factors of Different Ion Speed A test piece for measuring charging current • The factors to make anion speed slow: • Ion size: the size of anion is about two times bigger than cation • Interaction between anion and functional group: • (1) Perfluorosulfonic acid polymer is a cation exchange polymer so that anions can not pass through the actuator basically. • (2) The anions could pass by applying enough voltage. The threshold voltage was about 100 mV. But the moving speed is very slow because the anions is scattered by functional group. Carbon electrode Carbon electrode Ion conductive polymer Ionic Liquid added section + + - -
Conclusions • The author developed practical designed polymer actuator with high performance in the air. • They clarify a bending mechanism of their polymer actuator that the differences in size and in moving speed between cations and anions cause bending. They think that interaction between ion and functional group of polymer decides the size and the moving speed of ions. • The polymer actuator they developed is easy to change the materials and the process so that they think this actuator can improve the performance further more. • This actuator will make lighter and smaller device possible in the market in future.
References [1] K. Oguro, Y. Kawami, H. Takenaka “Bending of an ion-conducting polymer film-electrode composite by an electric stimulus at low-voltage.” J. Micromach. Soc. 5 (1992) 27–30. [2] M. Shahinpoor, Y. Bar-Cohen, J. Simpson, J. Smith “Ionic polymermetal composites (IPMCs) as biomimetic sensors, actuators and artificial muscles—a review. ” Smart Mater. Struct. 7 (1998) R15-R30. [3] Barbar J. Akle, Matthew D. Bennett, Donald J. Leo “High-strain ionomeric–ionic liquid electroactive actuators” Sensors and Actuators A 126 (2006) 173–181
The effects of electrode expansion: • Mainly determined by original ion size and by repulsive force between same ions. • The interaction between ions and functional group. But the amount of ions is much larger than functional group at the electrode.