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John R. Ragan, DVM Livestock Program Leader USDA, FSIS Animal Production Food Safety. Food Safety. A Subject Whose Time Has Come. Pathogen Reduction: Hazard Analysis and Critical Control Point (HACCP) Systems Final Rule. Published July 25, 1996.
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John R. Ragan, DVM Livestock Program Leader USDA, FSIS Animal Production Food Safety
Food Safety A Subject Whose Time Has Come
Pathogen Reduction:Hazard Analysis and Critical Control Point (HACCP) Systems Final Rule Published July 25, 1996
Pathogen Reduction/HACCP Rule and Animal Production • January 26, 1998 • 75-80% of food animals • January 25, 1999 • 90-95% of food animals • January 25, 2000 • 100% of food animals
The Seven HACCP Principles • Conduct a hazard analysis • Identify Critical Control Points • Establish limits for each CriticalControl Point • Establish corrective actions • Establish recordkeeping procedures • Establish procedures for verifying that the HACCP system is working as intended
Why Was HACCP Adopted? • First major change in almost 100 years • Need to reduce risks of foodborneillnesses from meat, poultry andegg products • HACCP accepted as science-basedpreventive risk reduction system
Why Was HACCP Adopted? Focus on Foodborne Illnesses • Salmonella • E. coli O157:H7 • Campylobacter • Listeria
Pathogen Reduction/HACCP Final Rule Slaughter and processing plants must assume more practical responsibility for food safety
Pathogen Reduction/HACCP Rule Part 417.2(a) Plants must conduct a hazard analysis “to determine the food safety hazards reasonably likely to occur before, during and after entry into the establishment”
Pathogen Reduction/HACCP Final Rule “Those in control of each segment must bear the responsibility for identifying and preventing or reducing food safety hazards.” 1996 Rule, Background
Farm to Table Food Safety • Animal Production (farm to slaughter) • Slaughter and Processing Plants • Post-Processing Transportation • Wholesale and Retail Stores • Food Service • Consumer Education
Impact of PR/HACCP Rule on Animal Production Systems Packers will need more information on incoming animals for their HACCP plan.
Slaughter Plant Residue Control Process • Evaluate significant residue hazards of incoming animals purchased • Develop HACCP plan for residue control • Determine information needed from animal suppliers
Slaughter Plant Residue Control Options for Incoming Animals • Reject animals with a high risk of violative residues • Clearly define purchase criteria • Buy only from suppliers quality assurance certified
Slaughter Plant Residue Control Options for Incoming Animals • Refuse to purchase from suppliers with past residue violations • Require written assurances or letters of guarantee of no adulteration • Have drug or pesticide use records available
Slaughter Plant Residue Control Options for Incoming Animals • Periodically test animals or carcasses for residues • Obtain verification of proper drug or pesticide use
High Risk Classes for Violative (Illegal) Drug Residues • Bob veal (3 weeks, 150 lbs.) • Culled cows and bulls • Culled boars and sows • Roaster pigs • Hospital pen clean-outs
Residue Avoidance • Drugs Prohibited in Food Animals • Clenbuterol • Diethylstilbestrol • Furazolidone parentally • Nitrofurazone parentally • Dimetridazole • Ipronidazole, nitroimidazoles
Model Pathogen Reduction Project • Has known live animal risk management control points • Has diagnostic tests to validate the system • Has a reliable audited process • Can be verified and validated
Animal Production Food Safety (APFS) in FSIS, USDA • Voluntary - no legal authority over animals on farm • Information, Education, Collaboration • Government, Industry, Academia Partnerships
Response to HACCP Impact on Food Animal Production • Determine specific food safety needs of purchasers • Define requirements in cost-effective practices
Response to HACCP Impact on Food Animal Production • Determine where informationgaps exist • Focus and support research to provide solutions
Response to HACCP Impact on Food Animal Production • Develop awareness of needed practice changes • Expedite information transfer to producers
Response to HACCP Impact on Food Animal Production • Encourage participation in QAPs • Encourage inclusion of appropriate food safety elements in QAPs
Quality Assurance Programs • Voluntary • Industry created guidelines • Use of good production practices • Third party certification
Importance of Quality Assurance Certification • Promotes animal health and food safety • Ensures proper drug and antibiotic use • Provides records to assure purchasers of good production practices
Importance of Verified Quality Assurance Programs • Provide added assurances to purchasers • Provide documentation to support branded products and international markets
Milk and Dairy Beef Quality Assurance Program • Food Safety Control Points • Valid veterinary/client/patient relationship for drug use and health • Storing and administering drugs • Milk drug screening tests
Milk and Dairy Beef Quality Assurance Program • Certification by veterinarians is an educational process
Dairy Biosecurity Practices • QPC #1: Quality, profitability and keeping pathogens out improved productivity • QPC #2: Best management practices for keeping infectious disease off the farm • QPC #3: Use of strategic vaccinations
Dairy Biosecurity Practices • QPC #4: Calf management • QPC #5: Diagnostic testing for Johne’s BVD, Contagious Mastitis, Salmonella typhimurium and dublin andBovine Leukosis • QPC #6: Biocontainment to control enteric, reproductive and respiratory pathogens
Dairy Biosecurity Practices • QPC #7: Equipment Best Management Practices for manure disposal, feeding, etc. • QPC #8: Sanitation Best Management Practices for all stages of production
Pork Quality Assurance Certification Program • Level I • Food safety and HACCP awareness • FDA animal drug use compliance policy guide explained • Current regulatory systems included • Level II: Educational self test
Pork Quality Assurance Certification Program • Level III: Veterinarian Assisted • 10 Good Production practices Defined • 1 to 6: Residue avoidance practices • 7 to 9: Animal health, care and feeding • 10: Complete checklist annually • Recertify every two years
Beef Quality Assurance Certification Program • Guidelines for proper animal health product use • Awareness of feed ingredientsand potential residues • Total Quality Managementeducation • Tailored State by State
Key State Partners in Animal Production Food Safety • State veterinarians and State Department of Agriculture officials • Local Federal Agency representatives of USDA and HHS • Universities - Research, Education,and Extension
Key State Partners in Animal Production Food Safety • Food Animal Producers • Veterinarians in private practice • State public health officials • FSIS District Managers • Markets, Dealers, Transporters • Consumer Representatives
USDA Producers Packers LivestockMarkets FDA StatePartnerships Veteri-narians Extension EPA Universities State PublicHealth Consumers StateAgriculture
State APFS Partnerships Vermont ND WA WI SD OR MI NY NE PA OH NV IL IN CO UT MO New Jersey CA SC MS AL TX FL
Basic HACCP Compatible Practices • Animal or premises identification • Management and health records • Proper, documented use of biologics, antibiotics, and other drugs • Breeder Culling Plan • Feed and Water Quality/Safety
Basic HACCP Compatible Practices • Good general sanitation • Animal waste management • Appropriate dead animal disposal • Quality Assurance Program participation
Veterinarians in theHACCP Era • Make the connection • Animal health • Food Safety • Productivity-profitability • Work through HACCP-phobia • Be familiar with HACCP principles • Relate principles to production practices
Veterinarians in theHACCP Era • Credible information source • QAP verification • Health-safety certification • Local food safety team
Food Safety’s Greatest Need Information
Food Safety Productivity (Value) Animal Health Good Management Quality Assurance Program Animal Identification Production Treatment Records Proper Drug Use Feed Quality & Safety Culling Practices General Sanitation Waste Management
Virtual University College of Animal Production Food Safety
Summary Food animal producers who follow good production practices and are Quality Assurance Program Certified will be able to meet food safety demands in the HACCP era