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QUALITY IN MOTION. Pagina 1. Pagina 1. 2011 EDITION. History. 1856 – The Lovere plant is officially established 1908 – The first railway wheel is produced 1930 – The company is taken over by ILVA 1987 – The Lovere Plant evolves into a separate company
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QUALITY IN MOTION Pagina 1 Pagina 1 2011 EDITION
History 1856 – The Lovere plant is officially established 1908 – The first railway wheel is produced 1930 – The company is taken over by ILVA 1987 – The Lovere Plant evolves into a separate company under the name of Lovere Sidermeccanica 1990 – Lovere Sidermeccanica is acquired by Lucchini Group 2000 – Lucchini UK and Lucchini Sweden are acquired from AD Tranz 2002 – Lucchini Poland is established 2005 – Severstal Group joins the Lucchini Group as the majority shareholder 2007 – Lucchini Family buys back complete control of the Company 2007 – The new rolling mill investment is launched and the JV in China is established 2008 – The company changes name into “Lucchini RS” 2010 – The Joint Venture Lucchini India is established
Lucchini RS Group SINPAR S.p.A. 100% LUCCHINI RS S.p.A. 25% 55% ZHIBO LUCCHINI Taiyuan LUCCHINI INDIA 100% 100% 100% LUCCHINI UK Manchester LUCCHINI SWEDEN Surahammar LUCCHINI POLAND Minsk Mazowiecki
Units Location Lucchini SwedenSurahammar15.000 m2 Lucchini UKManchester11.000 m2 Taiyuan115.000 m2 Lucchini PolandMinsk Mazowiecki8.000 m2 Lucchini RSLovere130.000 m2
Industrial Structure LUCCHINI RS – Lovere Plant DESIGN – R&D – TESTING STEEL FORGINGS ROLLING MILLS CASTINGS Free Forgings Axles Tool Dies Wheels Tyres ForeignPlants MACHINING, ASSEMBLING & SERVICE MACHINING MACHINING, ASSEMBLING & SERVICE Lovere Lovere LMF Lucchini UK Lucchini SE Lucchini PL ZhiQi
Sales by Market Lucchini RS Group – Budget 2011
2011 Production STEEL 210.000 tons CASTINGS 6.000 tons FORGINGS 25.000 tons WHEELSETS ASSEMBLING & OVERHAULING 18.000 pcs WHEELS 180.000 pcs AXLES 35.000 pcs
Steel Line • Carbon, Alloyed, Stainless Steels. • Round & Polygonal Ingots, weight from 3 tons up to 85 tonnes • Liquid Steel for castings up to 220 tonnes • ESR Ingots Diam. 800 / 1000 / 1200 mm up to 32 tonnes
Steel Line Lovere steel plant consists of: • A 60 ton electric arc furnace (EAF) (power 40 MVA) • A ladle furnace (LF) plant • A tank degassing VD - VOD type • Pouring pit for bottom pouring • ESR plant (max weight 32 tonnes)
Railway Products Line • Tyres up to 2000 mm. diam. • Wheels up to 1450 mm. diam. • Solid Wheels • Tyred Wheels • Resilient Wheels • Low noise Wheel • Axles • Axle Boxes • Complete Wheelsets
Forgings Line • Tool Steels • Free Forgings • Bars • Finished products up to 38 tonnes
Forgings Line Tool Steels Steels for Plastic Moulding and Extrusion ESR Steels for Die-Casting, Extrusion, Hot Pressing and Plastic Moulding Steels for Hot Pressing
Castings Line • Large finished castings up to 145 tonnes • Energy, Oil & Gas, Pipelines, Offshore, Naval Industry, Presses and large plants, Infrastructure, etc
Research & Development • Fatigue and Wear Laboratory • Full-Scale test rigs • Vibroacoustic laboratory
Innovative Rolling Stock Steel Grades Lucchini RS is developing UPGRADED steel grades, compliant with EN-AAR standards for wheels, tyres, wheel centres and axles The new SUPERIOR steel grade, for severe environmental and loading conditions (solid wheels and tyres) Especially designed for mountains railways applications Innovative tempered martensitic-baitinic steel grade especially designed for very strong environmental and loading applications like for the last generation of Heavy Haul
Innovative Products Low Noise Wheels Resilient Wheel Damping system for passenger and high speed wheels
High Speed Trains CRH Fleet