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De PROFIBUS, PROFINET & IO-Link dag 2011

De PROFIBUS, PROFINET & IO-Link dag 2011. Share our Vision for Automation. Trends. 2. Climate change. Energy costs. Legal scope. Economic aspects. Optimization of process costs Transparency of piece costs Origin oriented cost allocation. Kyoto Protocol  Copenhagen EU regulation

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De PROFIBUS, PROFINET & IO-Link dag 2011

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  1. De PROFIBUS, PROFINET & IO-Link dag 2011 • Share our Vision for Automation

  2. Trends 2 Climate change Energy costs Legal scope Economic aspects • Optimization of process costs • Transparency of piece costs • Origin oriented cost allocation • Kyoto Protocol  Copenhagen • EU regulation • Allocation law 2012 • Dealing with emission certificate • EEG (law of renewable energies ) • IEKP Integrated Energy- and Climate-Program De PROFIBUS, PROFINET & IO-Link dag 2011

  3. EU 20-20-20 targets by 2020 3 Reduction of greenhouse gases Share of renewable energy Energy consumption, Efficiency increase 100% -20% -20% +20%

  4. Our Daily Life 4

  5. Something new ? … Saving of energy in production ?

  6. The green factory 6 De PROFIBUS, PROFINET & IO-Link dag 2011

  7. Energy management De PROFIBUS, PROFINET & IO-Link dag 2011

  8. Energy Savings 8 Energy consumption without PROFIenergy Reduced energy consumption with PROFIenergy Energy saving of up to 80% during shutdowns! De PROFIBUS, PROFINET & IO-Link dag 2011

  9. Something new ? 9 • Today’s Solutions: • Manual switching • Start-up unreliable • Often one single main switch • Time consuming • Use of additional hardware • Cost an real estate intensive • Engineering and maintenance required • Individual Solution (not reusable) • Alternative: • Automatic switching • Controlled and reliable start-up • Scheduled • Unattended possible • Use of already existing hardware • No additional cost • No additional engineering required

  10. PROFIenergy – Working Group 10

  11. PROFIenergy Solution PLC HMI Switches PROFINET Remote IO Drives Robots DC 24V AC 400V

  12. PROFIenergy - principle 12

  13. PROFIenergy - principle 13

  14. PROFIenergy – functions available 14

  15. Efficiency modes Power Unit Application Communi-cation 15 PROFINET 24V Power Operation Energy Consumption Mode2 Power Unit ON Mode1 Processor ON Mode0 wake on LAN PowerOff

  16. PROFIenergy – example 16

  17. PROFIenergy – example 17

  18. Requirements for the application • Siemens Software for PROFINET IO-Controller • Step 7 V5.5 • S7-300 > FW V2.5 (since 2006) • S7-400 > FW V5.x (since 2006) • WinAC RTX (F) 2010 (since 2010) • Loadable blocks (http://support.automation.siemens.com/WW/view/de/41986454) • Siemens Hardware as PROFINET IO-Device: • ET200S V7.0 (HF/FO) + PM-E RO (since 2008) • Comfort Panels (since 2011) • Motor starters (since 2011) • Phoenix Contact Hardware as PROFINET IO-Device: • FL Switch GHS 12G/8 (since 2010) Nutzen:

  19. PROFIenergy – Advantages 19 • Customer Benefits – System Integrator • Fast ramp up due to integration of known product families and available methods and mechanisms. • Investment protection due to an easy upgrade of existing programs • Low programming efforts due to existing standards and loadable code blocks • Advantage over competition due to energy saving machine offerings. • Customer Benefits – End-user • Energy savings due to switching off of not used machines. • Reduction of production costs protects competitive advantage. • Fulfilment of legal and own environmental agreements and guidelines • Investment protection due to upgradability of existing standards

  20. Example: 20 Demo Available on: http://support.automation.siemens.com/WW/view/en/41986454

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