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Plastic Bag Recycling. Rope Weaver Hot Rods. 2.009 RedA Team October 4, 2007. Rope Weaver. Rope Weaver. Waste LDPE bags. Light-duty rope. Simple weave connects bags Rope jack twists together Radiant heating fuses product. Rope Weaver. Technical Requirements.
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Plastic Bag Recycling Rope Weaver Hot Rods 2.009 RedA Team October 4, 2007
Rope Weaver Rope Weaver Waste LDPE bags Light-duty rope • Simple weave connects bags • Rope jack twists together • Radiant heating fuses product
Rope Weaver Technical Requirements Sustainable Energy Source: Charcoal Temperature to Fuse Bags: ~120C Temperature of Tubing: ~300C Estimated Heat Flux: 166.6 W/m2 Critical Modules: Rope Twisting & Radiant Heating
Rope Weaver Critical Modules Rope Twisting • Demo Rope twisting easily modified for pedal power Figure: Schacht Spindle
Rope Weaver Critical Modules Radiant Heating • Video
Rope Weaver Optimization • Strands Per Rope: • Ease of Construction vs. Final Product • Flexibility, Strength, etc • Diameter of Copper Tubing: • Decreased diameter faster heat transfer • Accuracy of centering mechanism
Plastic Bag Recycling Target Customer • Lome, Togo • Population: 850,000 • Specifically: urban slum Forever “…major source of pollution in virtually every country in Africa…” Figure: Nations Online
Plastic Bag Recycling Customer Needs • Significant Reduction in Pollution “…the main issue is getting the plastic bags off the street…” --Meghan, IIJD Bag Recycling Client
Plastic Bag Recycling Customer Needs • Produce a product people could find a use for immediately “…people use them almost as suitcases…” “…if you make cheap rope, people will find a use for it…”
Plastic Bag Recycling Customer Needs • Promotes employment and improved economic conditions “…finding people to [make] the products shouldn’t be an issue at all…” • Additional Needs: Local Energy
Current Technology: Plastic Rope • Presently, no simple devices to turn plastic bags into rope • Industrial production uses PE, PP, PET fibers • Product not intended to replace heavy-duty rope • “…tying up bags, strapping things to bikes… • leashes for animals, holding up curtains…”
Plastic Bag Recycling Conclusion • Clean up the streets of Lome • Provide useful consumer goods • Promote Economic Activity Rope Weaver Hot Rods
Plastic Bag Recycling References 1.) Nation’s Online. Republic of Togo, 2007. http://www.nationsonline.org/oneworld/togo.htm. 2.) Ramanathan, Aparna. Community Fieldwork: Water Sachet Recycling. August 30, 2007. 3.) Schacht Spindle. The Incredible Rope Machine, 2006. http://www.schachtspindle.com/products/weaving/ropemachine.htm