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Manjul N Saxena - Consultant Global Machinery Consultants

The Design, Operation & Maintenance of Compressors & Turbines to improve their Reliability, Availability & Throughput in Hydrocarbon Processing Plants. Manjul N Saxena - Consultant Global Machinery Consultants. Develop comprehensive operation / maintenance strategy

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Manjul N Saxena - Consultant Global Machinery Consultants

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  1. The Design, Operation & Maintenance of Compressors & Turbines to improve their Reliability, Availability & Throughput in Hydrocarbon Processing Plants Manjul N Saxena - Consultant Global Machinery Consultants

  2. Develop comprehensive operation / maintenance strategy Improve reliability & availability of turbines, compressors & pumps Optimise design & throughput Reduce operating & maintenance costs Improve plant efficiency & reduce energy consumption Improve plant safety & environmental compliance Objective of the workshop

  3. What are the operating & maintenance cost As per HPI: 2004 global expenses are Budget Total Spending • Capital US$ 37.1 Billion • Maintenance US$ 46.4 Billion • Operating US$ 83.5 Billion • Total US$ 167.0 Billion

  4. Rotating Equipment cost As per HPI: 2004 capital expenses are Item Total Spending • Drivers US$ 2.4 Billion • Compressors US$ 2.0 Billion • Pumps US$ 2.4 Billion • Agitators US$ 0.5 Billion

  5. Oil industry focus is changing As industry matures there is greater thrust on safety, reliability and availability

  6. 1980’s 1990’s 2000 Longer asset life Greater cost effectiveness No environmental damage Better product quality Greater safety Higher availability & reliability Growing expectations

  7. The ever increasing jargon of last decade

  8. Common Analyses conducted for plants • HAZOP’s • Asses operability &hazardous operations • Alarm management • RCM Workshop • Assess key rotating equipment reliability, expected maintenance work loads • SIL assessment • safety integrity level of instrumentation

  9. Everyday there is greater pressure ... • Rate of return on investment • time value of money • down time costs Accounting factors are focus of everyday decision making with constant thrust of maximising production and minimising interruptions.

  10. A new jargon for 21st Century This workshop IMPPARTStraining to : Improve plant profits through increased availability, reliability, throughput and safety IMPPARTS  : Copy right trademark of Global Machinery Consultants

  11. The four reliability teams

  12. The rules of engagement • Much will be achieved by collaborative spirit over next two day. • Look at the bigger picture. • There are no right or wrong answers. • More than one answer exist for every problem.

  13. Acknowledgement • HPI (Hydrocarbon Processing) Market Data Handbook of 2004 • Global Machinery Consultants, Australia. www.globalmachineryconsultants.com

  14. End of session 1

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