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Understanding MSDS Sheets. Vincent J. Giblin, General President. Phone: (304) 253-8674 Fax: (304) 253-7758 E-mail: hazmat@iuoeiettc.org. 1293 Airport Road Beaver, WV 25813.
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Understanding MSDS Sheets Vincent J. Giblin, General President Phone: (304) 253-8674 Fax: (304) 253-7758 E-mail: hazmat@iuoeiettc.org 1293 Airport Road Beaver, WV 25813
This material was produced under grant number 46C5-HT16 from the Occupational Safety and Health Administration, U.S. Department of Labor. It does not necessarily reflect the views or policies of the U.S. Department of Labor, nor does mention of trade names, commercial products, or organizations imply endorsement by the U.S. Government.
Objectives Participants who complete the course will be able to: • Identify employee rights and employer responsibilities concerning MSDSs • Identify Health and Safety Hazards and control methods using a sample MSDS • Define key terms commonly used on MSDSs • Identify limitations of the MSDS * Objectives are described in detail in the student manual.
Rights and Responsibilities A. Employermust obtainand provide MSDSs • right of employee to request MSDS • right of union representative to request MSDS • employer must have MSDS “readily available” • employer must have an MSDS for every hazardous chemical used • employer must provide MSDS to employee or union
Rights and Responsibilities B. Employer must provide training • general training about the regulation, health and safety hazards and control methods • specific training for your workplace hazards
C. Employer must have written HazCom program Rights and Responsibilities D. Employees must follow safety procedures
MSDS Questions • Is this the MSDS for the product I am using? • Is the Chemical reactive? • Are there other chemicals or substances I should keep away from this chemical? • What are the health effects of this product?
MSDS Sections • Identity (as on label) • Manufacturer’s Information • Hazardous Ingredients • Physical/Chemical Characteristics • Fire/Explosion Hazard Data • Reactivity Data
MSDS Sections • Health Hazard Data • Precautions for Safe Handling and Use • Control Measures
MSDS Sections Identity (as on label) NOTE: Blank spaces are not permitted . If any item is not applicable, or no information is available, the space must be marked.
Manufacturers’ Information Emergency Phone Manufacturers’ Address Information Phone Date Prepared Signature Manufacturers Information
Hazardous Components PEL/TLV % Hazardous Ingredients
Exposure Limits Set by three organizations OSHA - PEL ACGIH - TLV NIOSH - REL
Permissible Exposure Limit • Usually measured as ppm or as mg/m3 • As the PEL goes down, the toxicity usually goes up • 8-hour TWA (for working life time TWA=Time Weighted Average
PPM = Part per million • ppm = 1 drop of chocolate in 14 gallons of milk • 1 shot glass to a tank car • 1 hour in 115 years or since the Civil war • 1 yard in 10,000 football fields
PPM = Part per million $1 = 1 part per hundred = 1% $100 $1 = 1 part per million $1,000,000 1 = 1 part per million 1,000,000 1,000,000 = 1 (the whole) = 100% 1,000,000
Milligrams Per Cubic Meter mg/m3 milligram = 1/29,000 of an ounce m3 = a cubic meter; a box about 39” x 39” x 39” 1/29,000 of an ounce in a box 39” x 39” x 39”
PEL's AND TOXICITY PPM As the PEL goes down... 100 LESS TOXIC 50 The toxicity goes up. 10 TOLUENE ACETIC ACID
PEL's AND TOXICITY PPM RESPONSE (symptoms or illness) 100 50 As the dose increases, so does the effect. 10 DOSE (concentration/time) 10 50 100
Average exposure over 8-hour day (800 ppm X 8 hrs) = 800 ppm TWA = 8 hours (800ppm X 4hrs + 0ppm X 4hrs) = 400 ppm TWA = 8 hours (800 ppm X 10 hrs = 1,000 ppm TWA = 8 hours TWA = Time Weighted Average
What is the TWA? #1 • Work at 800 ppm for 4 hours; 0 ppm for 4 hours. • Work at 800 ppm for 4 hours; 0 ppm for 4 hours. • PEL = 800 ppm. Is the worker overexposed?
800 PEL = 800 ppm 600 TWA = 400 ppm 400 Worker not overexposed. 200 0 ppm for 4 hours 800 ppm for 4 hours 0 1 2 3 4 5 6 7 8 9 10 11 12 3200+ 0 (800ppm X 4hrs + 0ppm X 4hrs) TWA = = = 400 ppm 8 8 What is the TWA? #1
What is the TWA? #2 • Work at 800 ppm for 10 hours. PEL = 500 ppm. • Is the worker overexposed?
1,000 TWA = 1,000 ppm PEL = 800 ppm 800 600 400 Worker is overexposed. 800 ppm for 10 hours 200 0 1 2 3 4 5 6 7 8 9 10 11 12 (800ppm X 10 hrs) 8,000 TWA = = = 1,000 ppm 8 8 What is the TWA? #2 .
TWA Story Problem • Product XYZ has an 8 hour TWA of 500 ppm. • Workday 7:00 a.m. to 3:00 p.m. with 1 hour for lunch. • Concentration is 600 ppm. What is the TWA exposure? Is this an over-exposure?
What is the TWA? #3 • Work at 600 ppm for 7 hours; 0 ppm for 1 hour. • PEL = 500 ppm. Is the worker overexposed?
800 600 TWA = 525 ppm PEL = 500 ppm 400 600 ppm for 4 hours 600 ppm for 3 hours Lunch Worker is overexposed. 200 0 1 2 3 4 5 6 7 8 9 10 11 12 (600ppm X 4hrs + 0ppm X 1hrs + 600ppm X 3hrs) 2400+ 0 + 1800 = = 525 ppm 8 8 What is the TWA? #3
Exposure Limits PEL Legal limit 8-hour TWA exposure Permissible Exposure Limit Short Term Exposure Limit STEL maximum 15-minute exposure Ceiling Exposure to never exceed not even instantaneously Immediately Dangerous to IDLH Life and Health
Boiling Point Specific Gravity (Water = 1) Vapor Pressure Melting Point Vapor Density Evaporation Rate (Air = 1) (Butyl Acetate=1) Solubility in Water Appearance/Odor Physical Characteristics
Boiling Point Temperature at which liquid turns to gas. As the temperature increases, the chemical releases more and more vapors... Gas At the boiling point, the chemical turns from liquid to gas. The lower the boiling point,the more vapors a chemical releases at room temperature. Liquid Temperature
Water = 1.0 Lighter than water. Heavier than water. SG<1 SG>1 The Chemical will The Chemical will float on water sink in water Specific Gravity Weight of chemical compared to water.
Vapor Pressure The force exerted by a chemical as it changes into a gas 10 mmHg 630 mmHg The more pressure a chemical exerts against air, the more vapor goes into the air.
Air = 1.0 Heavier than air Same as air Lighter than air VD = 0.5 VD = 1 VD = 1.2 Hydrogen sulfide Carbon Monoxide Methane Vapor Density Weight of a vapor in relation to air. The larger the number, the heavier the vapor
Flash Point Flammable Limits LEL UEL Extinguishing Media Special Fire Fighting Procedures Unusual Fire/Explosion Hazards Fire/Explosion Hazard Data
200 Ignitable vapors 1650 F Fuel Oil * Not enough vapors to ignite 100 Flash Point Temperature at which a substance releases enough vapors to ignite *FP may vary from 1000 to 1650 F
EXAMPLES -- boiling water 200 Combustible Below 2000 F -- Coffee -- Shower Above 1000 F 100 Flammable -- Workplace Below 1000 F degrees F Flammables & Combustibles
Fire Triangle Right Mix Oxygen (O2) Fuel TOO RICH TOO LEAN Heat
TOO RICH Fuel 10% 100,000 Heat UEL 6.0% (60,000 ppm) FIRE! Fuel Oxygen (O2) 5% 50,000 Heat LEL 1.3% (13,000 ppm) Oxygen (O2) TOO LEAN 1% 10,000 Heat Understanding LEL & UEL
Flammable & Combustible Properties of Gasoline 500 4950 F autoignition 400 300 200 combustible flammable 100 -450 F flashpoint
Flammability Red 4 Reactivity Health 4 0 Blue Yellow W White W Radioactive Water Reactive NFPA Hazard Identification System
Stability Unstable Stable Conditions to Avoid Incompatibility (Materials to Avoid) Hazardous Decomposition/Byproducts Hazardous Polymerization May Occur Conditions to Avoid Will Not Occur Reactivity Data
Combine with other chemicals to produce hazardous chemical or energy byproducts INCOMPATIBLE Release oxygen than can support a fire or explosion OXIDIZER Combine with other chemicals or itself and release heat POLYMIZER Break down or combine easily to produce hazardous chemical or energy byproducts UNSTABLE Reactivity (on MSDS)
REACTIVITY 1 M M POLYMERIZATION c M M MONO = 1 POLY = many A catalyst helps monomers... join to make polymers 2 3 Oxygen (O2) Fuel M M c HEAT M M Enough heat means fire/explosion Heat is released!
REACTIVITY 1 A B INCOMPATIBLES Chemicals that react with other chemicals... 2 3 A B B Oxygen Fuel B Heat to release hazardous byproducts or energy... that cause health or safety hazards
REACTIVITY 1 O O OXIDIZERS Chemicals containing oxygen ... 2 3 O O O Oxygen Fuel O that release it when heated or combined with other chemicals... Heat and may support fire/explosion
Routes of Entry Inhalation Skin Ingestion Health Hazards (Acute & Chronic) Target Organs Carcinogenicity NTP IARC OSHA Regulated Signs & Symptoms of Exposure Medical Conditions Aggravated by Exposure Emergency & First Aid Procedures Heallth Hazard Data
Absorb Ingest Inhale Blood Brain Glands Liver Kidney Fat Muscle Heart Bone Elimination Sweat, Urine Feces, Exhalation Routes of Entry
Procedures for Material Release or Spill Waste Disposal Method Handling and Storage Precautions Other Precautions Precautions for Safe Use and Handling
Respiratory Protection (Specify Type) Ventilation Local Exhaust Mechanical (General) Special Other Protective Gloves Eye Protection Other Protective Clothing or Equipment Work/Hygienic Practices Control Measures
Control Measures Chemical Substitution Engineering Controls Administrative Procedures Personal Protective Equipment