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Achieving Energy Efficiency with Limited Resources and with Lots of Competition for Money and Attention. World Energy Engineering Congress – Atlanta, GA – September 28, 2017. Carl Schultz Sr. Counsel and Sr. Director, Environment, Health and Safety TE Connectivity. Innovation.
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Achieving Energy Efficiency with Limited Resources and with Lots of Competition for Money and Attention World Energy Engineering Congress – Atlanta, GA – September 28, 2017 Carl Schultz Sr. Counsel and Sr. Director, Environment, Health and Safety TE Connectivity
TE’s Manufacturing (Operations) KPIs • Safety • Delivery • Quality • Productivity • Inventory Materials Labor Conversion Depreciation Overhead Energy
Evolution of TE Energy Reduction Effort Comprehensive global energy data collection 10% Reduction goal adopted (2009 baseline) TE Connectivity becomes independent company (2007) COE RTD website launched/ Process COEs re-invigorated Energy steering committee established Competition 2016 2010 2014 2008 2012 Some energy audits in US Sustainability inquiry – what makes sense for TE? New goal established (2010 baseline) Joined DOE Program (“Save Energy Now”) TE Energy website established Database for energy audit findings and energy projects New 3 year 10% reduction goal adopted Energy COE established Operations focus on COE RTD Projects Treasure Hunts Launch Treasure Hunts rollout and RTD in ‘17
TE’s Manufacturing “Centers of Excellence” (CoEs) A collaborative effort that leverages innovation and teamwork to improve core processes and deploy best practices across the enterprise. CoE Methodology • Communication Events:TEch Days in every region • Drive Innovation:Jointly develop future process roadmap with BU and Technology teams • Accelerate Deployment:Internal TEchNet site to share ready to deploy projects • Skills Training: Learning Academies and events CENTERS OF EXCELLENCEINNOVATION & TEAMWORK Energy • Creating a competitive advantage through manufacturing process innovation and global deployment
Site Sign-up for RTD Projects (enter projected savings and enter target in scorecard)
Energy Treasure Hunt Toolkit
Energy Treasure Hunt Deployment COE RTD Project TE-Run Completed Pilots with External Facilitator October 2016 March 2017 Aug./Sept 2017 Q1FY18 Waidhofen; Oostkamp Shanghai South; Shanghai East TH/ training Hermosillo Greensboro Participants deploy at home sites China Sites Mexico Sites 10 EMEA Sites Lickdale completed Dec. ‘16 in progress
“The low-hanging fruit has all been picked!” “The low-hanging fruit has all been picked!” “Nobody is paying attention!” “The low-hanging fruit has all been picked!” “I can’t get funding for my project!”
Overcoming the Challenges • Measure and report • Market the successes and opportunities • Find and cajole experts • Embed in other productivity efforts and systems • Provide incentives/recognition • Use DOE for tools and marketing