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SULISTYO Direktorat Teknologi Informasi dan Elektronika Badan Pengkajian dan Penerapan Teknologi

IT In Manufacturing Industries : R&D and Application. SULISTYO Direktorat Teknologi Informasi dan Elektronika Badan Pengkajian dan Penerapan Teknologi Seminar Sehari Aplikasi Internet Di Era Milenium Ketiga Gedung Fakultas Teknik Universitas Pancasila Jakarta , 21 September 2000. Agenda.

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SULISTYO Direktorat Teknologi Informasi dan Elektronika Badan Pengkajian dan Penerapan Teknologi

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  1. IT In Manufacturing Industries : R&D and Application SULISTYO Direktorat Teknologi Informasi dan Elektronika Badan Pengkajian dan Penerapan Teknologi Seminar Sehari Aplikasi Internet Di Era Milenium Ketiga Gedung Fakultas Teknik Universitas Pancasila Jakarta , 21 September 2000

  2. Agenda • Background • Outline, Subjects and Cooperation • IT in Manufacturing (Automobile & Parts; Electronics & Parts ; Textile & Apparel ) • Future Activities (SCM & EC) • Conclusion

  3. Background of the Activities ASIAN The World Growth Center, Production Base Asian Manufacturing Industry • Rise in labor cost • Shortening in product development cycles • Increase of distribution cost in accordance with expansion of the market • Upgrading of the supporting industries Information Technology

  4. Activities Outline • Mission International cooperative research and development of integrated information system to support the manufacturing process from design to production through international network in order to upgrade the manufacturing and supporting industries in Asian countries

  5. Subjects • Integrated Product Data Management Network System Develops the prototype system and conduct verification test using the system • Data Exchange Aims to realize the exchange of electronic data on product models and documents beyond company groups and boundaries • Concurrent Engineering Revision of design and manufacturing documents is efficiency managed in concurrence among countries • Common Parts Database A common parts database necessary for design and manufacturing can developed to avoid the duplication • Others Operability, human interface, security, translation are studied

  6. Cooperation With Industry Sectors • Automobile & Parts R&D on application Information system for preparing Welding Line in assemble factory for a new car, etc • Electronics & Parts R&D on an Electronic Catalogue and Concurrent Engineering System to use for design of printed circuit boards (PCB) for TVs, air conditioners and telephones, etc • Textile & Apparel R&D on exchange electronic data of production plan and results

  7. Process Flowchart Assembly Manual ... Process Flow Parts name ABCD010 XYA XZD XXE ABCD020 ABCD030 ABCD040 XYB ABCD050 ABCD060 ABCD070 XYC ABCD080 ABCD090 PROCESS NO. XYA Matic Project Automobile & Parts Model of Information sharing for Automobile & Parts Industries between Japan and Asian countries for production preparation of assembling welding process China Malaysia Indonesia Thailand

  8. R&D Institutions Production preparation database Data exchange function Technical material editing system Parts List Data repository CAD Integrated information system Assembly companies Parts suppliers Information Center Data repository Technical material editing system Production preparation database Equipment Specification Technical data supply system between companies Parts List System Overview Matic Project

  9. System image MATIC system Assembly company Process Flowchart R&D institution Assembly Manual General Technical Material CAD Data ... Process Flow Parts name Parts Name ABCD010 XYA XZD XXE ABCD020 - Create flowchart(local) - Create assy manual(standard) - Create assy manual(local) - Modify materials by design change - Create general technical materials - Input parts list data - Input CAD data - Create flowchart(standard) - Create assy manual(standard) - Send modification information - Modify materials by design change ABCD030 ABCD040 XYB ABCD050 ABCD060 Work procedure ABCD070 1. Set parts on ............ 2. Weld ......... 3. XYC ABCD080 Process No. ABCD090 PROCESS NO. XYA Technical materials editing system Specifications, production drawing,etc. Data repository - Create technical data for suppliers - Send technical data for suppliers - Send modification information Integrated information system 1st experiment Internet Suppliers Technical data supply system between companies - Receive the technical data - Receive the modification - Send technical data - Manage data for suppliers - local language menu service Information Center 2nd experiment

  10. decide in which order Parts- List from Design section Process - Flow Chart Matic Project

  11. Technical Material VRML Matic Project

  12. CAD Process Flow Chart welding points and welding type are added Assembly Manual Matic Project

  13. INTERNET • Businesss Custom • National System • National Regulations • Security Electronics & Parts Country A Matic Project • Parts Vendor • Electronics Maker Country B Country C • Parts Vendor • Electronics Maker • Parts Vendor • Electronics Maker

  14. Matic Project Textile & Apparel Sewing Technology, Standard Sheet System Wacoal, China International EDI System EDI message Technical Term DBＢ Translation Dictionary Factory DBＢ Design Image DB Internet Translation System Data Interchange System PT. Wacoal Indonesia, Citeureup, Bogor Schedule Production System Wacoal Corp.Japan

  15. Matic Project

  16. Matic Project

  17. Japanese Matic Project English

  18. Japanese Matic Project English

  19. Future Plan Activity • MaterialSupply-Chain Management & E-Commerce • Development SCM :value delivery to customers through co-ordination: • Order generation; order taking • Order fulfilment; distribution of products, services, information E-C :value delivery to customers through coordination/integration: • Electronic exchange of goods (products, services, information) • Supporting functions (banking, insurance, etc.)

  20. SCM aims to satisfy ... • Supplier Demands • Payment options • Forecasting • Timeliness • Inventory management • Tracking • Sales performance • Feedback • Customer Demands • Quality and consistency of service • Customisation / convenience • Selection options • Payment options • Availability information • Distribution information • Interaction • Internal Demands • Reduced costs • Increased revenues • Branding / customer loyalty

  21. Can E-Commerce Help ? • Inventory Management / Customisation • Provides customised supply catalogues on customers’ intranets • Customers save from purchase-order processing costs • Can offer add-on and customised services • Selection Options • Deal directly with suppliers to receive multiple bids for parts • Save $500 - $700 M off purchasing costs over 3 years • Cut purchasing cycle times by 50%

  22. Conclusion • General Achievement • IT application in manufacturing industry • Production Control System Database • Process scheduling production • Security system, etc. • Future Activities • SCM & EC Development • Web Connected System Development • Promote to Industries Association

  23. Badan Pengkajian dan Penerpan Teknologi Direktorat Teknologi Informasi dan Elektronika Sulistyo Tel: +62-21-316-9805/13 Fax: +62-21-316-9811 E-M: sulis@inn.bppt.go.id Gd. II BPPT Lt. 21 Jl. Thamrin No. 8 Jakarta 10340 http:// www.dtie.bppt.go.id

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