Visit Us At Booth #306 J2 Engineering, Inc.

1. Visit Us At Booth #306 J2 Engineering, Inc. Fueling Systems Preventive Maintenance For • National Petroleum Management Association • PETRO 2013 • Alexandria, Virginia J2 provides Construction and Environmental Services and is a verified Service-Disabled Veteran-Owned Small Business (SDVOSB)

2. Fueling Systems Preventive Maintenance OUTLINE • Description - “What is Fuel System Preventive Maintenance?” • Program • Primary Equipment/ Facilities • Questions

3. Fueling Systems Preventive Maintenance OUTLINE • Description - “What is Fuel System Preventive Maintenance?”

4. Fueling Systems Preventive Maintenance • “What is Fuel System Preventive Maintenance?” • KEYS: Before Failures Occur or • Before Failures Develop into Major Defects - • Maintain Equipment and Facilities in Satisfactory Operating Condition by Systematic: • Inspection • Detection • Correction of Failures One Word “EFFICIENCY”

5. Fueling Systems Preventive Maintenance “What is Fuel System Preventive Maintenance?” “To Maintain Equipment and Facilities in Satisfactory Operating Condition” • MISCONCEPTIONS: Some operators and maintenance personnel overlook importance aspects of Preventive Maintenance: MaintainEquipmentand Facilities in SatisfactoryOperatingCondition What are we left with …? JustKeep …Equipment Operating. Examples? X X X X

6. Fueling Systems Preventive Maintenance Is Preventive Maintenance Being Conducted Properly? • Vise Grip Pliers - Zip tied to hold open valve? ANSWER: NO

7. Fueling Systems Preventive Maintenance • Vise Grip Pliers - Zip tied to hold open valve? ANSWER: NO

8. Fueling Systems Preventive Maintenance Is Preventive Maintenance Being Conducted Properly? • Leak Sensor for dispenser intentionally not in proper position to avoid audible alarm/ shutdown because of bottom water intrusion ? ANSWER: NO

9. Fueling Systems Preventive Maintenance Is Preventive Maintenance Being Conducted Properly? • Wire found not connected to bond clamp? ANSWER: NO

10. Fueling Systems Preventive Maintenance “To Maintain Equipment and Facilities in Satisfactory Operating Condition” KEYS: Before Failures Occur or Before Failures Develop into Major Defects - • MISCONCEPTIONS BeforeFailures Occur or Before Failures Develop into Major Defects - What are we left with …? Failures Occur, Failures Develop into Major Defects…? Examples? X X

11. Fueling Systems Preventive Maintenance Is Preventive Maintenance Being Conducted Properly? • No thread sealing compound on hose connections? • ANSWER: NO • Loose Fittings? • ANSWER: NO • Improper Fitting Selections? • ANSWER: NO

12. Fueling Systems Preventive Maintenance Is Preventive Maintenance Being Conducted Properly? • Degraded Hydrant Lid Seal(s)? ANSWER: NO • Lid Not Properly Adjusted? ANSWER: NO • Lower Hydrant Pit Pipe Penetrations not sealed? • ANSWER: NO • Surrounding Concrete Slope? DESIGN/ INSTALL

13. Fueling Systems Preventive Maintenance When Conducting Preventive Maintenance Consider the Following Variables : • Environment (i.e., prominent weather, location) • Design (in accordance with applicable standards) • Installation (properly installed originally) • Utilization (systemnot used / over utilization) Develop a Plan Institute a Program OR ….

14. OUTLINE • Description - “What is Fuel System Preventive Maintenance?” • Program

15. Fueling Systems Preventive Maintenance Program Recurrent, periodic, or scheduled of minor repairs, such as replacing a defective valve, meter, gasket, filter elements, etc. • If periodically the Fueling System is NOT being taken “out of service” for the following requirements …Preventive Maintenance is NOT being conducted! • When Performed - Quarterly, Semi-Annual, and Annual basis • What’s Performed– Greased Valves, Replacement of Gaskets, Cleaning/Maintain Equipment, Grounds Maintenance, Overhaul or replacement of parts or materials that have deteriorated by action of the elements or usage • Periodic testing of systems/components, generally on an annual basis

16. Fueling Systems Preventive Maintenance Codes and Standards Examples To Include • NATIONAL FIRE PROTECTION ASSOCIATION (NFPA) • AMERICAN PETROLEUM INSTITUTE (API) • FEDERAL, AND STATE REQUIREMENTS • ENVIRONMENTAL / SAFETY (OSHA) • DEPARTMENT OF DEFENSE STANDARDS • NATIONAL ASSOCIATION OF CORROSION ENGINEERS (NACE)

17. Fueling Systems Preventive Maintenance OUTLINE • Description - “What is Fuel System Preventive Maintenance?” • Program • Primary Equipment/ Facilities • Questions

18. Fueling Systems Preventive Maintenance Marine Facilities Pipeline – Receiving or Distribution Pump Houses Storage Tanks Service Stations Hydrant Systems

19. Fueling Systems Preventive Maintenance System Equipment • Pipelines • Manual Valves • Pumps • Filter Separators • Level Alarms • Pressure Reliefs • Surge Suppressors • Cathodic Protection

20. Fueling Systems Preventive Maintenance System Equipment, cont’d • Pumping Facilities • Enclosed • Shelter • Open Pad • Pantographs • Hose End • Solid • Marine Loading Arms at Piers • Hydrant Fueling Valves in Hydrant Outlet Pits • Hoses • Loading • Off-Loading • Meters

21. Fueling Systems Preventive Maintenance TANK COMMON COMPONENTS • Shell • Stairway or Ladder • Water Draw-off Line • Product Recovery System • Automatic float gauge • Gauging Hatch • Inlet and Outlet Lines • Dikes (Containment)

22. Fueling Systems Preventive Maintenance • Aboveground Storage Tanks COMPONENTS, • When Empty • Floor • Sumps • Fabric Seal • Roof Supports • Automatic Bleeder Vent • Rim Vent • Float Well • ETC.

23. Fueling Systems Preventive Maintenance • CATHODIC PROTECTION • Tanks & Pipelines • Monitor rectifier unit outputs monthly to ensure continuous cathodic protection is applied. • Have potential measurements recorded annually by a certified Specialist, to ensure full protection.

24. Fueling Systems Preventive Maintenance Dispensers Fuel dispenser inspection and maintenance: • Pulleys/belts • Electric and/or mechanical meters • Hoses • Nozzles and connections to fuel piping (all accessible connections to dispenser)

25. Fueling Systems Preventive Maintenance OUTLINE • Description - “What is Fuel System Preventive Maintenance?” • Program • Primary Equipment/ Facilities • Questions

26. Visit Us At Booth #306 J2 Engineering, Inc. • National Petroleum Management Association • PETRO 2013 • Alexandria, Virginia QUESTIONS?? J2 provides Construction and Environmental Services and is a verified Service-Disabled Veteran-Owned Small Business (SDVOSB)