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TILSTIC GUYS

TILSTIC GUYS. THERE IS LUCK SOMETIMES IT CLICK. (DON’T WAIT….). INTRODUCTION

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TILSTIC GUYS

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  1. TILSTIC GUYS THERE IS LUCK SOMETIMES IT CLICK (DON’T WAIT….)

  2. INTRODUCTION It is special purpose machine by using Allen Bradley plc. This is used to manufacture the clip, which is used in starter of four wheelers. The purpose of the clip is to join the copper winding and commutator In inside the starter. For this machine we designed electrical panel board by using plc, relay board, smps, mcb, transformer, pneumatic cylinder, solenoid coils, pushbutton etc… This machine consists of four pneumatic cylinders. They are Top cylinder, Bottom cylinder, Hold cylinder, Feeder cylinder. The bottom cylinder has three proximity sensors i) Top cylinder top sensor, ii) Top cylinder middle sensor, iii) Top cylinder bottom sensor. The bottom cylinder has one proximity sensor as well as hold cylinder and feeder cylinder has each separate proximity sensor. Photo guard is attached in this machine, its for safety purpose when the photo guards detects some interrupts it will stop the machine completely. This machine can be run in two modes they are auto mode and manual mode. In manual mode the operator can control this machine through the operator panel.

  3. BLOCK DIAGRAMS: Allen Bradley PLC Input Terminal Blocks Output Terminal Blocks Relay Module Sensors Solenoids Operator Panel

  4. PANEL VIEW: TRUNKING PLC SMPS MCB’s TRUNKING TRANSFORMER RELAY MODULE’s TRUNKING TERMINAL BLOCKS

  5. TOP SOLENOID TTS OPERATOR PANEL TMS HOLD E A/M RST HS TBS T B H F BOTTOM SOLENOID FEEDER FS BS E - EMERGECY STOP A/M - AUTO/MANUAL RST - RESET T - TOP CYL PUSHBUTTON B - BOTTOM CYL PUSH BUTTON H - HOLD CYL PUSHBUTTON F - FEEDER CYL PUSHBUTTON

  6. SOFTWARE REQUIREMENTS: HardwareRequirements: • RS LOGIX 500 • Allen Bradley PLC micrologix1100 series A • Relay Module’s • Mcb’s • Switch Mode Power Supply (SMPS) • Transformer • Solenoid coil’s • Read switch • Terminal Blocks • Push Buttons • Photo Guard

  7. PLC INPUT’S 24v (+) SO S1 S2 S3 S4 S5 S6 S7 S8 S9 S10 S11 S12 S13 S14 INTPUT TERMINAL BLOCKS I0 I1 I2 I3 I4 I5 I6 I7 I8 I9 I10 I11 I12 I13 I14

  8. INPUT LIST OUTPUT LIST

  9. PLC OUPUT’S O0 O1 O2 O3 O4 O5 O6 O7 O8 O9 O10 O11 R1 R2 R3 R4 R5 R6 F A U L T L A M P RELAY OUTPUT C Y C L E O N L A M P T I O N O D L I C C H A A T N O G R E S P A R E S P A R E H O M E

  10. Ram up solenoid Ram down solenoid Bottom up solenoid Feed ON solenoid Bottom down solenoid Hold ON solenoid 24 V (+) R1 R2 R3 R4 R5 R6 OUTPUT TERMINAL BLOCKS

  11. ADVANTAGES • THIS IS A SPECIAL PURPOSE MACHINE, OPERATE IN BOTH MANUAL AND AUTO MODE • ITS VERY EFFICIENCY AND ALSO REDUCE MAN POWER • IT PRODUCES 32CLIPS PER MINUTE • IT SAVES TIME AND COST

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