190 likes | 377 Views
ME 322: Instrumentation Lecture 6 Lab 3 Calculations. January 31, 2014 Professor Miles Greiner. Announcements/Reminders. HW 2 due Monday L3PP – Lab 3 preparation problem
E N D
ME 322: Instrumentation Lecture 6Lab 3 Calculations January 31, 2014 Professor Miles Greiner
Announcements/Reminders • HW 2 due Monday • L3PP – Lab 3 preparation problem • Create an Excel Spreadsheet to complete the tables, plots and question in the Lab 3 instructions, using the sample data on the Lab 3 website. • Bring that spreadsheet to lab next week and use it for your data. • HW 1 Comments • Units, significant digits • Plot using Excel (not by hand)
Instrument Calibration (review) • Measure instrument output (R) for a range of known measurands (M, as measured by a reliable standard) • Perform measurements for at least one cycle of ascending and descending measurands • Fit an algebraic equation to the R vs M data to get instrument transfer function: • Linear: R = aM + b • Other: i.e. R = aM2 + bM + c • Find standard error of the estimate of R given M, sR,M • This assumes the deviations are the same for all values of M
How to Use the Calibration • Invert transfer function • If linear: M = (R-b)/a • Find standard error of the estimate of M given R • sM,R = sR,M/a • For a given reading • The best estimate of the measurand is • The best statements of the confidence intervalare • M = + sM,Runits (68%), or • M = + 2sM,Runits(95%), or …
What does Calibration do? • Removes systematic bias (calibration) error • Quantifies random (imprecision, non-repeatability) errors • But does not remove them • Quantifies user’s level of confidence in the instrument
Manufacturer-Stated Accuracy • May include both imprecision and calibration drift • Not always clearly defined • This is one of the objectives of Lab 3 • Show how to process sample data • Format plot labels, borders, fonts,.. • Calculate standard error of estimate, confidence level • Write abstract last: Objective, methods, results
Table 1 Equipment Specifications and Calibration • The absolute accuracy of the pressure standard and transmitter are nearly the same. • The confidence levels for the transmitter accuracy is not given by the manufacturer and will be determined in this experiment.
Table 2 Calibration Data • This table shows two cycles of ascending and descending pressure calibration data. • The transmitter current did not return to 4.00 mA at the end of the descending cycles. • http://wolfweb.unr.edu/homepage/greiner/teaching/MECH322Instrumentation/Labs/Lab%2003%20PressureCalibration/Lab%20Index.htm
Fig. 1 Measured Transfer Function • For the sample data • The measured transmitter current is consistently higher than that predicted by the manufacturer-specified transfer function. • Standard errors of the estimates for the transmitter current for a given pressure heat is SI,h = 0.034 mA, and Sh,I = 0.0064 in-WC. • The manufacturer-stated accuracy (0.0075 in-WC) for the transmitter is 1.15 times larger than Sh,I, corresponding to a 75% confidence level. • Your data may be different!
Confidence Level of Manufacture-Stated Uncertainty • Find the probability a measurement is within 1.15 standard deviations of the mean • Identify: Symmetric problem • z1 = -1.15, z2= 1.15 • Your confidence level may be different
Fig. 2 Error in Manufacturer’s Transfer Function • Error in the manufacturer-specified transfer function increases with pressure • Maximum error magnitude is 0.35 mA.
Fig. 3 Deviation from Linear Fit • SI,h characterizes the deviations over the full range of hS • Neither the ascending nor the deviations are generally positive or negative, which suggests that hysteresis does not play a strong role in these measurements. • There are no systematic deviations form the fit correlation, indicating the instrument response is essentially linear.
Abstract • In this lab, a 3-inch-WC pressure transmitter was calibrated using a pressure standard. • The transmitter current IT was measured for a range of pressure heads h, as measured by a pressure standard. • The measured inverted-transfer-function was • h = (0.1838 in-WC/mA)IT – (0.7335 in-WC), • The 68%-confidence-level confidence-interval for this function is ± 0.0064 in-WC • The manufacturer’s stated uncertainty is 0.0075 in-WC • This is 1.15 time larger than the 68%-confidence-level interval, which corresponds to a 75%-confidence-level
Lab 3 Static Calibration of Electronic Pressure Transmitters February 3, 2014 Group 0 Miles Greiner Lab Instructors: Josh McGuire, Şevki Çeşmeci, and Roberto Bejarano
Sxy= Standard error in X given Y Syx Sxy