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N a DIA p-10 N o D efect I s A cceptable Robotic Optical Inspection for Mechanical Assembly

N a DIA p-10 N o D efect I s A cceptable Robotic Optical Inspection for Mechanical Assembly. Enterasys OneFabric ™ Solutions Modular and flexible approach to solving network challenges. OneFabric Control Center (Unified security and management). OneFabric Data Center. OneFabric Edge.

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N a DIA p-10 N o D efect I s A cceptable Robotic Optical Inspection for Mechanical Assembly

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  1. NaDIA p-10No Defect Is AcceptableRobotic Optical Inspection for Mechanical Assembly

  2. Enterasys OneFabric™ SolutionsModular and flexible approach to solving network challenges OneFabric Control Center (Unified security and management) OneFabric Data Center OneFabric Edge OneFabric Security One piece at a time. Evolve to a fabric-based network at your speed.

  3. Assembly Complexity • Complex Assembly up to 9 Printed circuit boards • 20 Layer Printed Circuit Boards • As high as 50,000 solder connections per board • As high as 17,000 discrete components in the assembly • Very tight tolerances and clearance

  4. Enterasys Innovation creates the Solution: Mechanical Automated Optical Inspection PAST Process Control Electronic Assembly Defect containment & rapid feedback through Automated Optical Inspection and Automated X-Ray Inspection Mechanical assembly has not benefited from the high levels of automation already achieved in electronic assembly Mechanical assembly • Manual inspection is less reliable • Customer satisfaction issues • Costly escapes Problem • Design and deployment of Mechanical AOI Systemfor Box Build Assembly • High resolution Cognex camera mounted to a 6 axis articulated robot arm • Programed to automatically inspect and accept/reject assembly attributes SOLUTION

  5. System Design Process 1 3 2 Feasibility Studies and System Architecture Functional Specification Design and Fabrication

  6. Robotic Optical Inspection Advanced Manufacturing Quality Improvements • Enterasys NDIA P10 “No Defect Is Acceptable” Perfect 10 • Revolutionary Robotic Mechanical Optical Inspection Test Process implemented Flextronics Romania • Will identify then prevent mechanical assembly issues • Will improve Enterasys Quality for our Partners & Customers “There is Nothing More Important Than Our Customers!”

  7. Return on Investment – ROI Continue to Raise the Bar in Product Quality Improvement! • Improved Product Quality • 46% improvement in average monthly return rate since implementation • 78% improvement in average monthly DoA (Dead on Arrival) rate since implementation • Cost Savings • >$200K annual reduction in RMA costs • Logistics, Inventory, Customer support • >$30K/year rework reduction • Defect prevention, Improved first pass yield, Reduced number of returns • >$30K/year pin virus prevention • Defect detection and prevention, Rapid response and process improvement • Improved Customer Perception • Quality is defined by customer experience

  8. Thank you! Brad Martin VP Engineering Operations & Quality Twitter @Brad_W_Martin cell# 1-603-682-0727 brad.martin@enterasys.com

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