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Network Power Enclosures

Network Power Enclosures. from Emerson. Target Markets. 1. Telecom Market 1.1 Focus on direct business with operators 1.2. OEM:s (Nokia, Ericsson, Motorola, Siemens etc) 2.1 Railroad signaling (GSM-R) 2.2 Public defense and security networks (TETRA). Tele Houses/ Web Hotels.

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Network Power Enclosures

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  1. Network Power Enclosures from Emerson

  2. Target Markets 1. Telecom Market 1.1 Focus on direct business with operators 1.2. OEM:s (Nokia, Ericsson, Motorola, Siemens etc) 2.1 Railroad signaling (GSM-R) 2.2 Public defense and security networks (TETRA) Tele Houses/ Web Hotels Repeater Station WAN MSC Transit Exchange Target Market Main Area Network Transmission Hub PoP/BSC/RNC Local Exchange Local Loop Base Transiver Stations (BTS) RT/RSS

  3. Top view Complete footprint (D x W) flexibility!!! Front view Absolutely flexible height!!! Top view Perfect for any 1,2,3 or 4 bay application!!! Network Power Enclosures – Flexible dimensions Exploded view

  4. Goal: Establish a design platform that can be used in all regions and all ENP divisions to develop customized enclosure solutions. Global Platform

  5. Global Solution Platform (GSP) Energy System Integration Integrated Climate Control Enclosure Building Practice ESI ICC EBP System Solutions, kits Active Profiles Energy System Philosophy Passive Panels Engineering Guidelines Combined Doors / Hinges Third part Products Peltier Domes/Corners Configuration Tools Mechanics/Fixings Network Power Enclosures – Internal Structure The Network Power Enclosures are built upon an internal structurecalled Global Solution Platform

  6. Global Solution Platform (GSP) Energy System Integration Integrated Climate Control Enclosure Building Practice ESI ICC EBP System Solutions, kits Active Profiles Energy System Philosophy Passive Panels Engineering Guidelines Combined Doors / Hinges Third part Products Peltier Domes/Corners Configuration Tools Mechanics/Fixings Network Power Enclosures – Internal Structure The Network Power Enclosures are built upon an internal structurecalled Global Solution Platform

  7. Enclosure building practice Enclosure and door frame Work based upon aluminum profiles Walls, floor and roof based on multiple choices of sandwich panels Profiles and panel structure provide • Complete enclosure dimension flexibility • Extreme enclosure protection flexibility • Low weight • Flexible positioning of integrated equipment • Exceptionally high stiffness & strength

  8. Corner profile Sandwich panel Door frame profile Door profile Enclosure building practice • The dimension (W x L x D) of the enclosure is adjusted by cutting the profiles and panels to desired length • A Corner joint supports the profiles and seals the corner so that it becomes waterproof • The Corner joint can be integrated with lifting devices in the top of the enclosure

  9. Multi Layer Panels to obtain: Shielding Fire resistance Insulation Shot gun protection Secure mounting of equipment integrated in/on panel Steel / Aluminum / Wood / Kevlar / fire resistant material / other Insulation Steel Flexible Kevlar Ballistic Panel, Thickness: 7/32 inch /5.55 (mm), UL-752 REV.9 NIJ0108.01 XPS Steel Enclosure building practice Steel / XPS / Steel Steel / XPS / Fire resistant material Aluminum / XPS / Wood Weapon & Bullet Description:44 Magnum. 240gr SWC 9mm 124gr FMJImpact Velocity: 1400 ft/sec - 426(m/sec)

  10. Enclosure building practice Core panel material: Expendable Polystyrene Insulation (XPS) Properties: • Very high insulating effect • Sound and moisture proof • Self-extinguishing properties • Contains no harmful chemical substances and is therefore safe for humans.

  11. Network Power Enclosures – Assembly instructions “IKEA-look-alike” Enclosure Body assembly instructions!!!! (internal information)

  12. Roof-on-roof solutions: Fitted carpet on roof Flat roof Slanted roof (special rubber) (aluminum) (aluminum)

  13. Enclosure Access Doors with different locks can be mounted on any side for special access Customer-specific racks, compartment dividers, cable ladders, etc can be provided in different sizes and mounting Separated compartments Side door Double door in front Compartment divider

  14. Global Solution Platform (GSP) Energy System Integration Integrated Climate Control Enclosure Building Practice ESI ICC EBP System Solutions, kits Active Profiles Energy System Philosophy Passive Panels Engineering Guidelines Combined Doors / Hinges Third part Products Peltier Domes/Corners Configuration Tools Mechanics/Fixings Network Power Enclosures – Structure The Network Power Enclosures are built upon an internal structurecalled Global Solution Platform

  15. ICC ICC ICC ICC ICC ICC ICC 3-bay 1-bay ICC ICC ICC 2-bay ICC Climate Control function Any environmental conditions and application A number of different climate control techniques • Free ventilation (louvers) • Free-cooling (fans + filter) • Heat exchanger • Air conditioner (compressor and condenser) • Peltier (Thermo Electrical Cooler) • Combined (free cooling/heat exchanger/air conditioner/Peltier) Equipment heat dissipation: 0 – 10 kW A complete program that covers 0-10 kW Any mounting preference Integration of climate control possible in ceiling, roof and door Top view Optional location of climate control function

  16. tr ta ts Integrated Climate Control Heat exchanger Program Heat exchanger program: HX 120, HX 130, HX 140 and HX 230 Capacity: 120/130/140 or 230 Watt/Kelvin Fan supply voltage: 24/48 V DC Integrated heater function: optional Sizes: 1-bay and 2-bay Low energy consumption DC fed fans  works during mains failure No refrigerant Low cost Extremely maintenance friendly

  17. Denomination/definition of heat exchangers: H140/ H130/ H120 Figure stands a quality/capacity [W/K], defined as: For each degree difference between internal temperature (to the climate) and the ambient there is a certain heat load capacity Example: Ambient: ta+35 degree Internal temp to climate unit: tr+ 50 Result for H 140: 140 x (tr- ta)= (50-35) = 2 100 W tr ta ts Integrated Climate Control

  18. Integrated Climate Control Air Conditioner Program: DX 40 Capacity: ~3 kW AC Voltage supply Integrated heater function: optional Cool down below ambient Stable temperature in enclosure High Energy Consumption High maintenance cost

  19. Integrated Climate Control Peltier Program: P200 Capacity: ~200 W at tr=ts Thermo Electrical Cooler Useful for small capacity requirements (~200 W) Fan voltage supply: 24/48 V DC Integrated heater function: included Special cover orderable (ventilation for battery gas possible) Thermo Electric Coolers are compact, quiet, no moving parts and easy to control Draw backs are high energy consumption in relation to cooling capacity Limited heat flux transportation Sensitive for dehumidification tr ta ts

  20. Cooled supply air to telecom equipment Heat dissipation from telecom equipment Heat from enclosure Integrated Climate Control Free cooling (Filter + Fans) program: Available on request (customized – based on requirements) Humidity and salt fog inside enclosure Low energy consumption DC fed fans  works during mains failure Low noise level Low running cost

  21. Integrated Climate Control Free ventilation (Louvers) program: Available on request (customized – based on requirements) No energy consumption No Noise Self regulating Low heat transport capacity No control of contaminants

  22. Integrated Climate Control DX 40 ~3 kW HXDX ~3,5 kW ~5 kW HX ~3 YES = Product included in global configurator OR = On request NA = Not applicable (normally not cost effective)

  23. Climate Control functionality - examples Transmission Enclosure Battery Backup Enclosure Peltier element integrated in door Ambient temp: 25oC Heat dissipation: 200 W Internal temp: 25 oC Heat exchanger solution integrated in the door Ambient temp: 45oC Heat dissipation: 800 w Internal temp: 50oC Access Enclosure Heat exchanger solution integrated in the side Ambient temp: 50oC Heat dissipation: 0,5 – 1,5 kW Internal temp: 55oC BTS Enclosure BTS (2 x 3G) Heat exchanger solution integrated in door Ambient temp: 40oC Heat dissipation: 2 x 3 kW Internal temp: 45oC BTS (2G) Heat exchanger solution integrated in door Ambient temp: 40oC Heat dissipation: 2,5 kW Internal temp: 45oC

  24. Global Solution Platform (GSP) Energy System Integration Integrated Climate Control Enclosure Building Practice ESI ICC EBP System Solutions, kits Active Profiles Energy System Philosophy Passive Panels Engineering Guidelines Combined Doors / Hinges Third part Products Peltier Domes/Corners Configuration Tools Mechanics/Fixings Internal Structure Network Power Enclosures

  25. Enclosure Building PracticeEBP Integrated Climate ControlICC Energy Systems Integration Inverter/UPS System Technology Building Blocks AC-Protection, -Dist. Supervision Energy System IntegrationESI DC Power system Cables Other Products Solar Power Utility AC DC Power System Shelter Telecom Equipment Transfer Switch AC Surge AC Dist AntennaSupportStructure DC/DC DieselGenerator SiteSupervision Inverter System Climate Systems Energy Systems Integration - Emerson Network Power’s Telecom Know-how

  26. Verification

  27. Enclosure Assembly, Integration and Testing Enclosure body Climate control Alarm/Access Control DC Power Supply And backup Cable management AC surge protection and distribution Customer equipment Accessories Regional Configuration Center (Assembly, Integration and Testing) Transport to site

  28. Innovative Solutions: Visual Impact - Metro Box

  29. Case Description - SBE Nortel Case FY04 Sales will be ~8 M$ at 25% GP Existing Outdoor Battery Solution from Hendry at ~3000 $ per piece. (Double skin + fans & filter.) Henrik Schubert (RSC) and Klas Hedberg (GSC) made a study and presented a Solution from Emerson 2002 at a 30% lower price. Enabled by single skin, Peltier+insulation-based solution. Nortel Calgary bought in and we developed the Solution. Development cost was 500 k$ Manufactured in Ironton , USA

  30. Case Description – Orange Roadside Orange had an APW Solutions with free ventilation to suit ~2kW 2G BTS. Now they needed higher cooling capacity to include ~3kW 3G BTS. We quoted our High Capacity Solution against APW and Invensys 2003. Invensys and our solutions were tested and we won technically and on price. This is our first GSP project win. Orange have forecasted ~ 500 pcs per annum which corresponds to ~ 2,5 M$ per year. Deliveries from Nove Mesto will start in June - July 04. Solar Test Enablers: Enclosure building practice Great customer relationship

  31. Pending Case: Vipnet Battery Enclosure • MU Croatia • Global Solution Centre (GSC) and Regional Solution Centre EMEA (RSC/EMEA) is preparing a customer prototype for an Outdoor Battery Enclosure based on the new Global Solution Platform (GSP). • The specification is made by MUHR and the prototype will be showed to customer (Vipnet)at the end of April beginning of May • The application is to extend the battery capacity of existing Ericsson GSM Outdoor Enclosures. • Indicated first order volume will be ~10-20 enclosures. Indicated annual volume ~50. • Cost: 2 858€ (target, without NRE) • Selling price: ~4 000€ Technical data: -Weight of cabinet: Approx 400kg -Cabinet equipment: 200Ah 48VDC or 2x200Ah 24VDC (EB4 battery blocks), battery fuse unit. -Cooling: Peltier cooling block. Heating is also recieved by the peltier block. -Cable entry: bottom -Ambient condition: -25Cto +40C

  32. Claudio Maghini Case H3Gs problem was high cost of foot print in metropolitan areas combined with permits. The MetroBox have been approved by H3G and the first deliveries (5-10 units) are planned for in May. H3G choose the MetroBox because of the low visual impact (they can us the MetroBox in airports, train stations and densely populated areas) and the small foot print will save H3G ~30% rent money for space. Value for MU IT is $1-2M/year for the next coming 2-3 years. Success Case : MetroBox • MetroBox is a new, easy, modular solution for mobile telecom application which allowed equipment housing • MetroBox replaces outdoor cabinet independent of supplier and application • MetroBox allowed telecom equipments in a small space, specially in urban area, for GSM/GPRS/UMTS (W-CDMA) application • MetroBox allowed cabinet housing of Macro, Micro and Pico cell equipments, of remote radio units (RRU) and also of other main units • MetroBox consents easy antennas installation • MetroBox is equipped with energy power system, integrate cooling system, AC/DC distribution, batteries back-up, surge suppression, internal cabling and more accessories • MetroBox is anti-vandalism cabinet for outdoor application Metrobox components

  33. The New Network Power Enclosures Aimed for different Telecom application areas on a World Wide basis: 1.BTS enclosures 2.Micro base station enclosures 3.Transmission enclosures 4.Wireline access enclosures 5.DC power enclosures 6.Battery backup enclosures 7.UPS enclosures 8.Generic outdoor enclosure

  34. Network Power Enclosures - Examples An outdoor enclosure portfolio aimed for a wide range of application areas! Generic Enclosure Battery Backup Enclosure Transmission Enclosure Battery Backup Enclosure BTS Enclosure Power Enclosure

  35. BTS Enclosure (or Wireless Access Enclosure)

  36. Micro base station Enclosure Typical application: Repeater sites and small BTS, etc Location: tunnel entrances, roof tops, mono poles / masts, walls, shopping centers, roadside, roundabouts etc Use: Increased network capacity in a small area like airports, train stations, shopping centers Typical size: 1-bay Power supply: normally AC supply to micro base and booster, can have small DC power supply for transmission equipment Power capacity: 3 kW (mostly AC) Backup time: often none Included: electrical meter Cooling capacity: 0,5-3 kW Typically free ventilation or free cooling Weather protection: typically IP54 Shielding: normally high demands on vandal protection We provide: a secure environment and power supply for transmission equipment and booster (of the signal to the antennas)

  37. Wireline Access Enclosure Typical application: Wireline telecom for RSS, RT Location: residential areas Use: remote subscriber switch with optical communication to local exchange Typical size: 2-3 bay Typical layout: 3 compartments to house battery, telecom equipment and MDF - with 3 doors for access Power capacity:  1,5 kW Power supply: normally DC supply with redundancy Backup time: 4-8h Cooling capacity:  1,5 kW Weather protection: typically IP55 Shielding: normally high demands on vandal protection We provide: Secure environment and reliable DC power supply

  38. Transmission Enclosure Typical application: Wireless and wireline telecom Location: in-between MSC and transmission hub / in-between transmission hub and BTS / Node B / RBS Or located together with outdoor BTS / Node B / RBS often within fenced areas Use: transmit signals in rough terrain Typical size: 1 bay Typical layout: integrated DC power, batteries, transmission and cooling Power capacity: 0,1-0,5 kW Typical power supply: DC supply with redundancy Typical backup time: 4-12h Cooling:  0,5 kW. Often active cooling or heat exchanger Weather protection: typically IP55 Shielding: normal We provide: Secure environment and reliable DC power supply for transmission equipment

  39. Battery Enclosure Typical application: Wireless telecom sites where extra DC backup is needed Location: Important radio base and transmission sites with high network traffic Use: longer backup times Typical size: 1 bay Typical layout: often very small and simple enclosures Typical power supply: batteries Typical backup time: 2-12 hrs Cooling capacity: 0,1 – 0,5 kW. Free ventilation, free cooling or Peltier with or without insulation Weather protection: normally less than IP55 due to necessary battery gas ventilation Shielding: normal We provide: reliable battery backup in a secure environment

  40. Power Enclosure Typical application: BTS / Node B / RBS Location: Close BTS / Node B / RBS, often within fenced areas Use: 1-5 DC-powered BTS / Node B / RBS Typical size: 1-bay Lay out: often demands on look-alike visual appearance as BTS, RSS (height, color etc) Power capacity: typically 1,5-15 kW Backup time: typically 1-4 hrs Cooling capacity: 0,5-2 kW. Often heat exchanger or active cooling Weather protection: typically IP55 Shielding: depending on site location We provide: reliable power and battery backup to DC-supplied outdoor BTS / Node B / RBS Note: transmission equipment can be integrated into the equipment rack in the Power Enclosure => Power Enclosure  Transmission Enclosure

  41. UPS Enclosure Typical application: Power mainly for Micro base stations (Micros) Location: close to roads and buildings, often mounted on mono poles, masts etc Use: Power backup for AC supplied micro base stations in countries with poor AC mains supply Typical size: half-bay or 1-bay Power capacity: typically 0,5-2 kW Backup time: typically 1-4 hrs Cooling capacity: 0,5 - 2 kW. Often free cooling, active cooling or free ventilation Weather protection: typically IP55 Shielding: depending on site location

  42. Generic Enclosure Typical application: Any Use: Secure environment of vital electronics. Possible content: Mechanical protection AC surge supression AC distribution DC Backup power (batteries) DC power supply DC distribution Cable management Earthing Climate control/thermal protection Supervision Typical Variants: 1 - 4 bay enclosure Customization: Footprint / size Capacity (power supply and cooling) Backup time Shielding / weather protection Options Accessories

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