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Presentation Title. Tim Sowell VP Strategy and Partner Wonderware. Why Enable Workforce. Agenda. Under WW Mobile Solution. Understand Value to You. Our Mission: Empower the Success of a Wide Range of Production Workers. Software Solutions for Real-Time Success SM.

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  1. Presentation Title Tim Sowell VP Strategy and Partner Wonderware

  2. Why Enable Workforce Agenda Under WW Mobile Solution Understand Value to You

  3. Our Mission: Empower the Success of a Wide Range of Production Workers Software Solutions for Real-Time SuccessSM Empowering a wide range of production workers with improved collaboration and decision support.

  4. Collaboration and Decision Support to Run Businesses Better, Faster & Less Expensively Operations IT Engineering Maintenance Plant Mgt HMI Displays Web Based Reports Trends KPI Dashboards HMI Maintenance Applications Databases Lab Systems Planning Systems PLCs Machines Lines Sites The 1990’s The 2000’s Production Worker Roles Operator Information / Collaboration Mobile Data Sources PLC’s Machines Production Assets

  5. Providing Assurance for the 50-60% of Non-Instrumented Equipment Valves - Variable Data Source Position DCS Line Pressure DCS Condition IntelaTrac Leaks IntelaTrac Fin Fans - Variable Data Source Temperatures IntelaTrac Belt Condition IntelaTrac Safety Guards IntelaTrac Pump - Variable Data Source Status IntelaTrac Pressures IntelaTrac Temperatures IntelaTrac Electrical IntelaTrac Seal Flush IntelaTrac Exchangers Variable Data Source Inlet Pressure DCS Outlet Pressure DCS Outlet Temp DCS Inlet Temp DCS Condition IntelaTrac Furnace Variable Data Source O2 DCS Min/Max Flow Pass IntelaTrac Furnace Inlet temp DCS Furnace outlet temp DCS Burner pressure IntelaTrac Air Flow DCS Flame Impingement IntelaTrac Pilot Burners in service IntelaTrac Tower/Vessel Variable Data Source Pressure DCS Flows DCS Gauge Columns status IntelaTrac Safety Items IntelaTrac Press Differential/Drop IntelaTrac Piping Variable Data Source Pressure DCS Temp DCS Drains & Plugs IntelaTrac

  6. Today - Paper Based Workflow Checklists & Round Sheets Spreadsheets & Databases Field Workers Multiple, disconnected data repositories - no workflow component for continuous improvement Limited management of change, limited work process improvement, poor repeatability Data Aggregation & Archiving Data collection only, no history, no best practices, limited continuous improvement Paper file management and the inability to historize field collected data Source: Originally presented by Valero Energy and SAT at ERTC 2006 in Vienna, Austria

  7. Current Work Process Problem Recorded (+ 0 hours) Operator checks for excessive vibration by touch or uses a portable diagnostic device Operator records findings on clipboard

  8. Current Work Process Problem Recorded (+ 6 hours) Operator finishes round and submits paperwork to supervisor. • Paperwork difficult to read • Readings are suspect • No validation of operator involvement

  9. Current Work Process Problem Recorded (+ 12 hours) Information is entered into a computer for analysis • Error Prone • Time Consuming • Not timely • Not Integrated

  10. Current Work Process Problem Recorded (+ 16 hours) Supervisor or Maintenance Planner reviews collected information Determines action required Requests inspection or schedules work order

  11. Current Work Process Problem Recorded (+ 16 hours) • Pump Fails • Secondary failure of equipment (e.g. seal, compressor or other) • Process Upset (slowdown or unplanned downtime) • Potential spill or explosion

  12. Mobilizing the Process Operator is presented with procedural tasks and records findings Problem Recorded (+ ½ Hour) Difference (15+ Hours) Operator is presented with focused advice and instructions Operator creates work request as instructed

  13. Why Enable Workforce Agenda Under WW Mobile Solution Understand Value to You

  14. Wonderware IntelaTrac Defined • IntelaTrac manages the processes and proceduresused to ensure that organizations consistently execute all field tasks required to achieve reliable operations. • IntelaTrac provides a Task Management and Performance Monitoring System providing stewardship and accountability. • IntelaTrac mobile applications provide contextual information and user guidance to help drive reliability and improve performance • IntelaTrac tightly couples enterprise applications with field workers and actionable tools to implement and sustain reliable operations

  15. Wonderware IntelaTrac Uses • Operations – Rounds • Maintenance and I & E – inspections • HSE – safety and environmental rounds • Security - Rounds • Learning – mobile learning on-the-job • Projects/Turnarounds – status / details • QA – time stamped lab samples

  16. Wonderware IntelaTrac Overview

  17. Wonderware IntelaTrac Overview

  18. Procedure Builder • Intuitive Procedure Creation • Tasks, Assets, and Integration • Define Best Practices • Define Workflow

  19. Task Scheduling & Load Balancing • Drag & Drop Control • Workload Balancing • Calendar view of procedures • Completion Statistics

  20. Observation & Management • Operator is provided with a list of procedures: • Scheduled • Filtered by Area & Role • On Demand

  21. Observation & Management • Operator is presented with a list of tasks to answer: • Using defined pick-list • Virtual keyboard • Pen entry • Peripheral devices

  22. Mobile Notifications Take Action!

  23. Procedure Auditor Plus • Configurable filters and highlights • Configurable columns and column names • Access through ‘area’ permissions • Multiple approval using defined business rules • Virtual logbook

  24. Enterprise Systems Integration • Pre-mapped integration to SAP and other key systems • SOA / Web Services based • Historian Support: • Wonderware • OSI PI • AspenTech • Honeywell • EAM/CMMS Support: • SAP • Maximo • Meridium • Etc

  25. Mtelligence MIMOSA Interop Server Optimizing Asset Effectiveness Bi-directional Enablement, data going up with knowledge Awareness and actions enabled coming down, so intelligent decisions are made as close to source EAM / CMMS Systems Asset Effectiveness Mobile Workforce – Work Procedures (Stranded Assets) Real-time Condition Based Monitoring (Connected Assets) Task Execution, Inspections Asset Health Monitoring

  26. RFID Technology • EPA Title 5 • ISO 14001 • Internal Regulatory

  27. A Catalyst For Change – Portals, Mobile, RFID Devices Synchronization Server Portal/ HMI Wireless LAN Access Point Application runs in Wireless Connected and Disconnected Environment Desktop Applications WW System Platform Peripheral Devices - Temp, Vibration InSQl, OSISoftPI SAP PM 4.6C Primavera P3 Document Mgmt

  28. Why Enable Workforce Agenda Under WW Mobile Solution Understand Value to You

  29. IntelaTrac FacilitatesImproved Asset Availability Operations Maintenance IT & Infrastructure

  30. More Effective Use of Maintenance Resources Operations Maintenance IT & Infrastructure

  31. Consistent IT Environment with Standard Resources Operations Maintenance IT & Infrastructure

  32. Payback Example Typical payback is three to six months

  33. Value Delivery • Operational Excellence – Best Practices execution and PSM* compliance • Operator Driven Reliability – Asset Availability • Process Optimization – Direct Operator Action • Mobile Learning – mitigate impact of workforce turnover • Enhanced Asset Responsiveness – Drive changes to Operator Actions Based on Regulatory/Market Conditions. • Continuous Improvement – Eliminate Paper, Reduce Errors, Deploy Changes Quickly IntelaTrac Facilitates: * Process Safety Management

  34. Global 1000 Client Base Point Lisas Nitrogen

  35. Frost & Sullivan “IntelaTrac is the Most Competent Field Force Automation Solution” “The IntelaTrac solution capability in providing decision support information to the field worker to achieve total productive maintenance (TPM) and total quality management (TQM) initiatives is unsurpassed in the industry. IntelaTrac provides advanced user interfaces and mobile computing tools to enhance the visibility of health, safety, and environmental (HSE) issues through consistent and repeatable procedures.” - Frost & Sullivan

  36. Software Solutions for Real-Time Success SM

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