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Water Jetcutting. Nathan Halladay & Daniel Zalit December 07,2001. Outline. Process Description Design Considerations Advantages Disadvantages Web Info Questions. Process Description. Video High Pressure + Small Exit = High Velocity Pump Nozzle Computer Controlled
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Water Jetcutting Nathan Halladay & Daniel Zalit December 07,2001
Outline • Process Description • Design Considerations • Advantages • Disadvantages • Web Info • Questions
Process Description • Video • High Pressure + Small Exit = High Velocity • Pump • Nozzle • Computer Controlled • Soft Materials H2O • Hard Materials H2O + Abrasive
Process Description • Video • High Pressure + Small Exit = High Velocity • Pump • Nozzle • Computer Controlled • Soft Materials H2O • Hard Materials H2O + Abrasive
Design Considerations:Capabilities • Cutting • Drilling • Five-axis Processing • Surface Texturing
Water Only: Foam Rubber Plastics Abrasive: Metals Exotic Materials Composites Design Considerations:Material Applications
Design Considerations:Applications • 20 min – Includes Setup & Cleanup Time • .5” hastalloy +/-.002” Tolerance
Design Considerations:Edge Finish • Edges have a sandblasted appearance • Harder materials exhibit better edge finish • Finishes will range from 63 RMS to very coarse depending upon the application • Eliminates grinding and polishing, reducing secondary operations costs
Design Considerations:Why use Water Jetcutting? • Eliminates pre-drilling • Narrow kerf allows tight nesting • Cuts all types of materials • Accurate cutting of soft materials • Cuts thick materials • Titanium – 15” • Inconel – 12”
Advantages: Cuts all materials No part distortion No heat affected zone Cut intricate shapes Tight tolerances Easily programmed Non-toxic Disadvantages Start-up Cost Noise Pump Maintenance Water Filtration Slow Cutting Rates Advantages/Disadvantages
Manufactures Flow International Corp. www.flowcorp.com Omax Corp. www.omax.com Turn-Key Automation www.turn-key.com www.directindustry.com Search water jetcutting www.thomasregister.com Search water jetcutting Contractors Great Western Metals www.greatwesternmetals.com Franklin Ind. San Diego www.franklin-ind.com JIT Waterjet – Classic Glass Co. www.jitwaterjet.com Information www.waterjets.org Web Info
Wow what a great presentation! Questions