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Flexitank Introduction

Flexitank Introduction. Philton Polythene Converters . History of Philton. PPC Specialist manufacturer of transit packaging for over 35 years. Expertise in Bulk solutions Our Keynote is Quality Use technology from other manufacturing disciplines

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Flexitank Introduction

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  1. Flexitank Introduction Philton Polythene Converters

  2. History of Philton PPC • Specialist manufacturer of transit packaging for over 35 years. • Expertise in Bulk solutions • Our Keynote is Quality • Use technology from other manufacturing disciplines • Philton has a second manufacturing plant in Shanghai – P.R.C • Alliance with PPC for 10 years, over 5 years as a J.V. company • Systems based on U.K. principles with full batch traceability • Also ISO9000/2000 quality assured. Philton Polythene Converters

  3. What is a Flexitank? The Flexitank is an ideal product to store and transport all kind of non-hazardous liquids and chemicals in a 20' dry container. Flexitanks are easy to install and optimizes the use of the container space. The Flexitank can be loaded with a variety of non - hazardous liquids such as latex, wine, lubricants, additives, edible oils and many more. The one-way disposable Flexitank virtually eliminates the possibility of contamination and is easily disposed off without causing any environmental issues. Philton Polythene Converters

  4. History of the Flexitanks • Have been used for over 20 years. • Original Flexitanks were made of Butyl rubber. Very expensive to reposition, clean and repair. • PVC tanks were a cheaper option but still expensive to reposition, clean and repair. • Multi-ply PE tanks are the cheapest and most widely used single trip option. • Single ply PE tanks also used in certain markets. Philton Polythene Converters

  5. Benefits of PPC Flexitanks • Simple, reliable and economical • Fast loading / discharging time • High space utilization • Environment friendly • No risk of cargo contamination • Low storage cost for empty tanks • Covered by a factory warranty and product liability insurance Philton Polythene Converters

  6. Disadvantages of small bulk containers Drums (Steel / Plastic) • High cost of packing • High labour cost • Long stuffing time required • Low space utilization • Disposal problems • Intermediate Bulk Containers • Not always available • Expensive • Heavy reliance for return load • Need forklift equipment • Long stuffing time required Philton Polythene Converters

  7. Disadvantages of bulk shipping ISO Tank Container • Not always available • High rental / shipping cost • High cleaning cost • Slow to position • Heavy reliance on return load • Parcel Chemical Tanker • Not always available • Slow to position • Require large cargo volume • Port to Port only • Heavy reliance on bulking installation Philton Polythene Converters

  8. Multi-ply PE Flexitanks • Constructed of different individually welded layers • Can have an internal or external barrier layer • Security in our unique testing system • Quality record that cannot be surpassed. Philton Polythene Converters

  9. Single Ply PE Flexitanks • Single membrane 1mm thick • Excellent for Viscous products • Good for products effected by moisture • Double welding system • Very Robust and strong Philton Polythene Converters

  10. Styles of Flexitanks- Top Fill/Discharge Philton Polythene Converters

  11. Styles of Flexitanks- Bottom Fill/Discharge Philton Polythene Converters

  12. Capacity of Flexitanks • Virtually any size from 10,000 litre to 36,000 litre. • Restricted by weight / volume / regulations in various countries. • Fill within 500 Litres otherwise fluid dynamics may break the Flexitank. • Brace the bulkhead. • Generally the more viscous product, the smaller the Flexitank used. Philton Polythene Converters

  13. Comparison in 20’ Container Box Philton Polythene Converters

  14. Uses of Flexitanks Range Of Products • Military Use • Emergency supply • Water storage • Shipment of Industrial and Food grade non – hazardous Liquid Industrial Grade Food Grade Synthetic Latex Detergents Lubricating oil Base Oil Fatty Acid Plasticizers Emulsions and many more… Vegetable Oil Edible Oil Sorbital Juice Concentrates Wine Nut oils Vegetable oils and many more… Philton Polythene Converters

  15. Valve / Hose Configurations • 2” top fill hose assembly or valve with camlock is the standard. • 3” top fill hose assembly or valve with camlock is available. • 2” or 3” Stubby valve or spigot available. • Bottom load / discharge valves are available. • Other larger sizes are available but are considerably more expensive. • Different end connections available on request. Philton Polythene Converters

  16. Flexitank kit accessories • Bulkheads • - Wood • - Metal Bar • - Polystyrene Foam • Heater Pads • Bath Tub Liners • Barrier Foil Liners • EVOH Barrier Liners Philton Polythene Converters

  17. Installation of Flexitank Philton Polythene Converters

  18. Cargo Loading Philton Polythene Converters

  19. Correct installation is essential • Easy process to install, however easy to go wrong. • The Flexitank is likely to fail if not installed correctly. • Our Insurance cover is void if all procedures are not followed. • Installation checklist is installed with every Flexitank. Philton Polythene Converters

  20. Things don’t go wrong just at sea! Philton Polythene Converters

  21. Things don’t go wrong just at sea! Philton Polythene Converters

  22. Things don’t go wrong just at sea! Philton Polythene Converters

  23. Things don’t go wrong just at sea! Philton Polythene Converters

  24. Things don’t go wrong just at sea! Philton Polythene Converters

  25. What does a Flexitank have to withstand? Philton Polythene Converters

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  31. Ship Rolling at 30° Philton Polythene Converters

  32. Testing and Compatibility • PPC fully test new designs with load testing and flange testing. • Not all products are compatible with Flexitanks • Temperature restrictions • Mini tanks used for testing Philton Polythene Converters

  33. Quality Record • Less than 1 manufacturing failure per 2000 tanks. • Every Flexitank End weld is tested to 1 bar pressure. • Independent audits by SGS surveys. • Independently tested by China Railways Bureau (only 1 of 2 companies now authorised to carry Flexitanks on China’s rail network) Philton Polythene Converters

  34. Thank you for your time to view this presentation. Please do not hesitate to contact us with any questions you may have. Contact Philton Polythene Converters Andrew Tisi aspt@philton.co.uk Philton Polythene Converters Philton Polythene Converters

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