The Necessary Accessories for Air Compressors

1. The Necessary Accessories for Air Compressors compressed air systems do not exist in a vacuum. They can only force the proper amount of clean, dry air at the proper pressures with the aid of their attachments. How frequently have you observed a compressed air system not functioning properly? It probably contained several components that were in excellent condition. odds are that it had one or two parts that needed repair, such as a clogged filter, an aftercooler that was too small, an inappropriate pressure regulator, or a lack of an air dryer where one should have been. Unfortunately, the strength of an air compressor depends on the strength of its weakest part. Because of this, it's crucial to ensure that your compressed air system is fully equipped with all the components necessary for it to operate as intended. The proper accessories will improve your energy efficiency and reduce the amount of maintenance required over the compressor's lifetime. Here, we outline the key accessories you should have to take into account. FILTERS: To maintain your compressed air system clean and the air output pure, filters remove external impurities from the air at the intake. Cleaner machines operate more effectively, prevent component deterioration, and require less frequent maintenance. Depending on the working environment, filters need to be cleaned and replaced frequently because as they perform their functions, they naturally accumulate particulate matter. Having the appropriate compressed air filter for your specified application is important. Specialized oil-removing filters are needed for some applications, while dust and pre-filters are needed for others. Spend some time identifying these details so that you can create a filtering system that is suitable for them. REGULATORS: If your air compressor functions at a higher pressure than you need, you're squandering energy - and lost energy equals wasted money. However, you are exerting unnecessary strain on the hoses, fittings, and equipment, incurring unnecessary wear, and limiting the lifespan of your system components. If a tool is rated for 120 psi, that's the pressure at which it's designed to work best, thus giving it 150 psi will result in inferior performance. That's when regulators progress in. Regulators modify the machine's air pressure levels to meet the needs of the tool. Almost every compressed air application will utilize equipment with varying pressure ratings, due to this reason regulators are almost always required. However, there is also the issue of overall system regulation to consider. Intelligent monitoring systems in advanced air compressors will read and react to air distribution pressure and air demand utilizing on/off controls, modulation, and variable rotational speed control to achieve the best efficiency ratio between air demand and energy consumption.

2. HOSES Hoses are the veins that connect the heart of your compressed air system (the compressor) to its organs (tools). Hoses can wear out over time, bending, kinking, and leaking, thus they should be examined frequently and changed as needed. But it isn't the only reason to replace your hoses. If you’re using a hose that’s too long, you’re wasting energy. Is it too short? You are lowering the productivity of your employees. The hose gauge influences energy efficiency as well. Some hoses last longer than others. Some applications need exceptionally high heat capabilities. Retractable or recoil hoses, on the other hand, can provide spatial flexibility and storage that are almost necessary in particular applications. It is critical to ensure that the hoses in your system are appropriate for your application; otherwise, you will be wasting money. AIR DRYERS AND AFTERCOOLERS The process of compressing air naturally produces vapor content. To remove moisture from compressed air before it reaches the tool tip, aftercoolers and air dryers are required. To de-vaporize air, air dryers, like desiccant dryers, employ silica gel, activated alumina, or molecular sieves. Temperature control is used by aftercoolers to remove water content from the air. Because colder air is also denser, aftercoolers have the added benefit of enhancing efficiency. Polluted air pipework, sticky air cylinders, blocked air valves, plugged orifices, corroded transmitters, and contaminated processes can all result from water content in your compressed air system. So, any initial savings from not investing in suitable air treatment equipment for the air compressor will be negated by the increased maintenance, repairs, and damage that damp, unclean compressed air may cause to a facility. Try our compressed air dryer to acquire a smooth amount of clean air. However, getting the most out of your compressed air system requires purchasing the best and most suitable air compressor accessories, especially since RapidAir Products offers a wide selection of the best accessories built for the compressor. Using OEM parts from RapidAir manufacturers will ensure that your machine runs the way it was designed - smoothly, quietly and efficiently.