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ANDON Japanese technology, Polish idea. SK-BIS Stanisław Kuglarz 31-270 Kraków,

ANDON Japanese technology, Polish idea. SK-BIS Stanisław Kuglarz 31-270 Kraków, St. Na Zielonki 26 POLAND. ANDON Japanese technology, polish idea. The ever increasing performance requirements and production quality force to introduce solutions enabling

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ANDON Japanese technology, Polish idea. SK-BIS Stanisław Kuglarz 31-270 Kraków,

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  1. ANDON Japanese technology, Polish idea. SK-BIS Stanisław Kuglarz 31-270 Kraków, St. Na Zielonki 26 POLAND

  2. ANDONJapanese technology, polish idea. The ever increasing performance requirements and production quality force to introduce solutions enabling quick response to adverse situations, control of current production, and analysis of these events. To this end, our system ANDONis designed. ANDON - full control over the production process. Andon term comes from the Japanese language and means "light signals". Andon system is part of the concept of "lean production".

  3. ANDONJapanese technology, polish idea. Our system ANDON enables: • collection and storage of information from production lines • notification of events by employees • to recall the services • to control the speed of responsiveness • analysis of all the collected information

  4. ANDONJapanese technology, polish idea. Optional equipment ANDON system allow for counting production and indicators: • Counting of good and bad pieces • determining the effectiveness – OEE • other production parameters

  5. ANDONJapanese technology, polish idea. Our system ANDON is characterized by: • reliability, simplicity of construction and assembly • fast modernization • the ability to adapt to individual needs • intuitive operation and excellent visualization of events and information • high ergonomics taken into account at the design stage • ability to set up remote access service

  6. The general scheme of the system ANDON

  7. ANDONJapanese technology, polish idea. Our ANDON system consists of the following elements : • bench terminals • information boards (large LED boards) • monitors • voice messaging system • software

  8. ANDONJapanese technology, polish idea. Our systems ANDONcan also: • work portably eg. on forklifts, • convey selected information only to a particular group of people • transfer the call by SMS • provide remote viewing of the "state" of production lines • display additional information on the LED boards eg. the clock, duration of the outage, the state of production and so on.

  9. ANDONJapanese technology, polish idea. Terminalmounted on a bench production – used to call the service (and optionally - counting of production)

  10. ANDONJapanese technology, polish idea. Terminal pt.2

  11. ANDONJapanese technology, polish idea. LED boards:

  12. ANDONJapanese technology, polish idea.

  13. ANDONJapanese technology, polish idea. Software : • Andon - record to the database: - date and time of the event - acceptance time of your call by a service technician - end time service - service response time - downtime and its reason. - intervention description (you can manually describe the event) • Production and indicators: - amount of good pieces - amount of bad pieces - OEE and other

  14. ANDONJapanese technology, polish idea. Software:

  15. ANDONJapanese technology, polish idea. Most important implementations of our system ANDON: • Nidec Niepołomice • Areva Mikołów • Swedwood Goleniów • Eaton Tczew • DaeDong Gliwice • SEOYON ELECTRONICS POLAND Gliwice • YS Poland Autoparts Gliwice • ABB Aleksandrów Łódzki • ASCO Numatics Łódź • Scanfil Sieradz

  16. ANDONJapanese technology, polish idea. Andon effects that have been brought in Valeo Zielonki: • increase quality and productivity services (possibility to analyze the response and service time of failure) • simple visualization and downtime reasons posts • improve messaging services • a tool for monitoring and analysis for executives • increase the efficiency and quality of production

  17. ANDONHow does it work?

  18. ANDONHow does it work? Making calls LOGISTYKA ST 08 LOGISTYKA ST 08 ST 35 LOGISTYKA ST 08 LOGISTYKA ST 08 UR ST 04 LOGISTYKA ST 35 Monitor Sms notifications Remote viewing Sound signal

  19. ANDONHow does it work? Receiving calls LOGISTYKA LOGISTYKA ST 08 ST 08 ST 35 LOGISTYKA ST 08 LOGISTYKA ST 08 UR ST 04 LOGISTYKA ST 35

  20. ANDONHow does it work? Delete calls LOGISTYKA LOGISTYKA ST 08 ST 08 ST 35 LOGISTYKA ST 08 LOGISTYKA ST 08 UR ST 04 LOGISTYKA ST 35

  21. ANDONJapanese technology, polish idea. Photos

  22. ANDONJapanese technology, polish idea. We will be happy to answer any questions related to our system ANDON

  23. ANDONJapanese technology, polish idea. The financial aspect : Assumptions: 24 production positions, each of them calls service 4 times a day, service response - average of 5 minutes. Time wasted / 1 shift: 24x4x5min. = 480min. = 8h Wasted a day of work of one employee! Annual profit : 8 (hours) x 21 (days) x 12 (months) x 50zł (expense of 1h, only*) = 100 800 zł *) The cost of employee and downtime of the machine - which often is much higher!

  24. We invite you to cooperation! SK-BIS Stanisław Kuglarz 31-270 Kraków, St. Na Zielonki 26 POLAND

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