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Chalk’s Ocean Airways Maintenance Program

Chalk’s Ocean Airways Maintenance Program. Pocholo Cruz Maintenance Group Chairman. Maintenance Overview. Chalk’s maintenance program and practices FAA oversight of Chalk’s. Maintenance Program/Practices. FAA-approved program Quality control system Monitors program for trends

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Chalk’s Ocean Airways Maintenance Program

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  1. Chalk’s Ocean AirwaysMaintenance Program Pocholo Cruz Maintenance Group Chairman

  2. Maintenance Overview • Chalk’s maintenance program and practices • FAA oversight of Chalk’s

  3. Maintenance Program/Practices • FAA-approved program • Quality control system • Monitors program for trends • Tracks items for further analysis

  4. Program Deficiencies • Quality control program not effective • Repair thresholds not established • Repetitive issues not sufficiently addressed • Fuel leak issues discussed • Leaks persisted after repairs, no further evaluation performed

  5. Program Deficiencies • Other company airplane had fuel leak issues • That airplane received major repairs • No comprehensive inspection of fleet performed

  6. Program Deficiencies • Major repairs not recorded • Flight log entries missing (2000) • Repairs not installed using best maintenance practices • Sanding on stringer crack • Doubler fasteners through sealant

  7. Program Deficiencies • Inspections failed to address damage and repair workmanship • Stringer fractures existed for years • Nonconforming repair not corrected

  8. FAA Oversight • Principal Maintenance Inspector (PMI) • Chalk’s maintenance program plan • Chalk’s maintenance performed • Workload: Chalk’s Ocean Airways, two small Part 121 operators • PMI “comfortable” with Chalk’s maintenance

  9. FAA Oversight • Did not ensure repairs documented • Did not ensure program detected repetitive mechanical issues • Procedures did not account for risk factors

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