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APQP PROCESS FLOW

APQP PROCESS FLOW. Feedback, Assessment and Corrective Action. Product Design and Development. Process Design and Development. Product and Process Validation. Plan and Define Program. Prepare for APQP. APQP PROCESS FLOW. Feedback, Assessment and Corrective Action.

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APQP PROCESS FLOW

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  1. APQP PROCESS FLOW Feedback, Assessment and Corrective Action Product Design and Development Process Design and Development Product and Process Validation Plan and Define Program Prepare for APQP

  2. APQP PROCESS FLOW Feedback, Assessment and Corrective Action Product Design and Development Process Design and Development Product and Process Validation Plan and Define Program Prepare for APQP • Organize the Team • Define the Scope • Establish Team-to-Team Communication • Provide Core Tools Training • Involve Customers and Suppliers • Implement Simultaneous Engineering • Develop Control Plan Format • Decide on Concern Resolution • Develop Product Quality Timing Plan

  3. APQP PROCESS FLOW Feedback, Assessment and Corrective Action Product Design and Development Process Design and Development Product and Process Validation Plan and Define Program Prepare for APQP INPUT • Organize the Team • Define the Scope • Establish Team-to-Team Communication • Provide Core Tools Training • Involve Customers and Suppliers • Implement Simultaneous Engineering • Develop Control Plan Format • Decide on Concern Resolution • Develop Product Quality Timing Plan • Voice of the Customer • Business Plan/Marketing Strategy • Product/Process Benchmark Data • Product/Process Assumptions • Product Reliability Studies • Customer Inputs

  4. APQP PROCESS FLOW Feedback, Assessment and Corrective Action Product Design and Development Process Design and Development Product and Process Validation Plan and Define Program Prepare for APQP OUTPUT INPUT • Organize the Team • Define the Scope • Establish Team-to-Team Communication • Provide Core Tools Training • Involve Customers and Suppliers • Implement Simultaneous Engineering • Develop Control Plan Format • Decide on Concern Resolution • Develop Product Quality Timing Plan • Voice of the Customer • Business Plan/Marketing Strategy • Product/Process Benchmark Data • Product/Process Assumptions • Product Reliability Studies • Customer Inputs • Design Goals • Reliability and Quality Goals • Preliminary Bill of Material • Preliminary Process Flow Chart • Preliminary Listing of Special Product and Process Characteristics • Product Assurance Plan • Management Support

  5. APQP PROCESS FLOW Feedback, Assessment and Corrective Action Product Design and Development Process Design and Development Product and Process Validation Plan and Define Program Prepare for APQP OUTPUT OUTPUT INPUT INPUT • Organize the Team • Define the Scope • Establish Team-to-Team Communication • Provide Core Tools Training • Involve Customers and Suppliers • Implement Simultaneous Engineering • Develop Control Plan Format • Decide on Concern Resolution • Develop Product Quality Timing Plan • Voice of the Customer • Business Plan/Marketing Strategy • Product/Process Benchmark Data • Product/Process Assumptions • Product Reliability Studies • Customer Inputs • Design Goals • Reliability and Quality Goals • Preliminary Bill of Material • Preliminary Process Flow Chart • Preliminary Listing of Special Product and Process Characteristics • Product Assurance Plan • Management Support • Design Failure Mode and Effects Analysis (DFMEA) • Design for Manufacturability and Assembly • Design Verification • Design Reviews • Prototype Build – Control Plan • Engineering Drawings (Including Math Data) • Engineering Specifications • Material Specifications • Drawing and Specification Changes • New Equipment, Tooling and Facilities Requirements • Special Product and Process Characteristics • Gages/Testing Equipment Requirements • Team Feasibility Commitment and Management Support

  6. APQP PROCESS FLOW Feedback, Assessment and Corrective Action Product Design and Development Process Design and Development Product and Process Validation Plan and Define Program Prepare for APQP OUTPUT OUTPUT OUTPUT INPUT INPUT INPUT • Organize the Team • Define the Scope • Establish Team-to-Team Communication • Provide Core Tools Training • Involve Customers and Suppliers • Implement Simultaneous Engineering • Develop Control Plan Format • Decide on Concern Resolution • Develop Product Quality Timing Plan • Voice of the Customer • Business Plan/Marketing Strategy • Product/Process Benchmark Data • Product/Process Assumptions • Product Reliability Studies • Customer Inputs • Design Goals • Reliability and Quality Goals • Preliminary Bill of Material • Preliminary Process Flow Chart • Preliminary Listing of Special Product and Process Characteristics • Product Assurance Plan • Management Support • Design Failure Mode and Effects Analysis (DFMEA) • Design for Manufacturability and Assembly • Design Verification • Design Reviews • Prototype Build – Control Plan • Engineering Drawings (Including Math Data) • Engineering Specifications • Material Specifications • Drawing and Specification Changes • New Equipment, Tooling and Facilities Requirements • Special Product and Process Characteristics • Gages/Testing Equipment Requirements • Team Feasibility Commitment and Management Support • Packaging Standards • Product/Process Quality System Review • Process Flow Chart • Floor Plan Layout • Characteristics Matrix • Process Failure Mode and Effects Analysis (PFMEA) • Pre-Launch Control Plan • Process Instructions • Measurement Systems Analysis Plan • Preliminary Process Capability Study Plan • Packaging Specifications • Management Support

  7. APQP PROCESS FLOW Feedback, Assessment and Corrective Action Product Design and Development Process Design and Development Product and Process Validation Plan and Define Program Prepare for APQP OUTPUT OUTPUT OUTPUT OUTPUT INPUT INPUT INPUT INPUT • Organize the Team • Define the Scope • Establish Team-to-Team Communication • Provide Core Tools Training • Involve Customers and Suppliers • Implement Simultaneous Engineering • Develop Control Plan Format • Decide on Concern Resolution • Develop Product Quality Timing Plan • Voice of the Customer • Business Plan/Marketing Strategy • Product/Process Benchmark Data • Product/Process Assumptions • Product Reliability Studies • Customer Inputs • Design Goals • Reliability and Quality Goals • Preliminary Bill of Material • Preliminary Process Flow Chart • Preliminary Listing of Special Product and Process Characteristics • Product Assurance Plan • Management Support • Design Failure Mode and Effects Analysis (DFMEA) • Design for Manufacturability and Assembly • Design Verification • Design Reviews • Prototype Build – Control Plan • Engineering Drawings (Including Math Data) • Engineering Specifications • Material Specifications • Drawing and Specification Changes • New Equipment, Tooling and Facilities Requirements • Special Product and Process Characteristics • Gages/Testing Equipment Requirements • Team Feasibility Commitment and Management Support • Packaging Standards • Product/Process Quality System Review • Process Flow Chart • Floor Plan Layout • Characteristics Matrix • Process Failure Mode and Effects Analysis (PFMEA) • Pre-Launch Control Plan • Process Instructions • Measurement Systems Analysis Plan • Preliminary Process Capability Study Plan • Packaging Specifications • Management Support • Production Trial Run • Measurement Systems Evaluation • Preliminary Process Capability Study • Production Part Approval • Production Validation Testing • Packaging Evaluation • Production Control Plan • Quality Planning Sign-Off and Management Support

  8. APQP PROCESS FLOW Feedback, Assessment and Corrective Action Product Design and Development Process Design and Development Product and Process Validation Plan and Define Program Prepare for APQP OUTPUT OUTPUT OUTPUT OUTPUT OUTPUT INPUT INPUT INPUT INPUT INPUT • Organize the Team • Define the Scope • Establish Team-to-Team Communication • Provide Core Tools Training • Involve Customers and Suppliers • Implement Simultaneous Engineering • Develop Control Plan Format • Decide on Concern Resolution • Develop Product Quality Timing Plan • Voice of the Customer • Business Plan/Marketing Strategy • Product/Process Benchmark Data • Product/Process Assumptions • Product Reliability Studies • Customer Inputs • Design Goals • Reliability and Quality Goals • Preliminary Bill of Material • Preliminary Process Flow Chart • Preliminary Listing of Special Product and Process Characteristics • Product Assurance Plan • Management Support • Design Failure Mode and Effects Analysis (DFMEA) • Design for Manufacturability and Assembly • Design Verification • Design Reviews • Prototype Build – Control Plan • Engineering Drawings (Including Math Data) • Engineering Specifications • Material Specifications • Drawing and Specification Changes • New Equipment, Tooling and Facilities Requirements • Special Product and Process Characteristics • Gages/Testing Equipment Requirements • Team Feasibility Commitment and Management Support • Packaging Standards • Product/Process Quality System Review • Process Flow Chart • Floor Plan Layout • Characteristics Matrix • Process Failure Mode and Effects Analysis (PFMEA) • Pre-Launch Control Plan • Process Instructions • Measurement Systems Analysis Plan • Preliminary Process Capability Study Plan • Packaging Specifications • Management Support • Production Trial Run • Measurement Systems Evaluation • Preliminary Process Capability Study • Production Part Approval • Production Validation Testing • Packaging Evaluation • Production Control Plan • Quality Planning Sign-Off and Management Support • Reduced Variation • Customer Satisfaction • Delivery and Service

  9. APQP PROCESS FLOW Feedback, Assessment and Corrective Action Product Design and Development Process Design and Development Product and Process Validation Plan and Define Program Prepare for APQP OUTPUT OUTPUT OUTPUT OUTPUT OUTPUT INPUT INPUT INPUT INPUT INPUT • Organize the Team • Define the Scope • Establish Team-to-Team Communication • Provide Core Tools Training • Involve Customers and Suppliers • Implement Simultaneous Engineering • Develop Control Plan Format • Decide on Concern Resolution • Develop Product Quality Timing Plan • Voice of the Customer • Business Plan/Marketing Strategy • Product/Process Benchmark Data • Product/Process Assumptions • Product Reliability Studies • Customer Inputs • Design Goals • Reliability and Quality Goals • Preliminary Bill of Material • Preliminary Process Flow Chart • Preliminary Listing of Special Product and Process Characteristics • Product Assurance Plan • Management Support • Design Failure Mode and Effects Analysis (DFMEA) • Design for Manufacturability and Assembly • Design Verification • Design Reviews • Prototype Build – Control Plan • Engineering Drawings (Including Math Data) • Engineering Specifications • Material Specifications • Drawing and Specification Changes • New Equipment, Tooling and Facilities Requirements • Special Product and Process Characteristics • Gages/Testing Equipment Requirements • Team Feasibility Commitment and Management Support • Packaging Standards • Product/Process Quality System Review • Process Flow Chart • Floor Plan Layout • Characteristics Matrix • Process Failure Mode and Effects Analysis (PFMEA) • Pre-Launch Control Plan • Process Instructions • Measurement Systems Analysis Plan • Preliminary Process Capability Study Plan • Packaging Specifications • Management Support • Production Trial Run • Measurement Systems Evaluation • Preliminary Process Capability Study • Production Part Approval • Production Validation Testing • Packaging Evaluation • Production Control Plan • Quality Planning Sign-Off and Management Support • Reduced Variation • Customer Satisfaction • Delivery and Service FMEA

  10. APQP PROCESS FLOW Feedback, Assessment and Corrective Action Product Design and Development Process Design and Development Product and Process Validation Plan and Define Program Prepare for APQP OUTPUT OUTPUT OUTPUT OUTPUT OUTPUT INPUT INPUT INPUT INPUT INPUT • Organize the Team • Define the Scope • Establish Team-to-Team Communication • Provide Core Tools Training • Involve Customers and Suppliers • Implement Simultaneous Engineering • Develop Control Plan Format • Decide on Concern Resolution • Develop Product Quality Timing Plan • Voice of the Customer • Business Plan/Marketing Strategy • Product/Process Benchmark Data • Product/Process Assumptions • Product Reliability Studies • Customer Inputs • Design Goals • Reliability and Quality Goals • Preliminary Bill of Material • Preliminary Process Flow Chart • Preliminary Listing of Special Product and Process Characteristics • Product Assurance Plan • Management Support • Design Failure Mode and Effects Analysis (DFMEA) • Design for Manufacturability and Assembly • Design Verification • Design Reviews • Prototype Build – Control Plan • Engineering Drawings (Including Math Data) • Engineering Specifications • Material Specifications • Drawing and Specification Changes • New Equipment, Tooling and Facilities Requirements • Special Product and Process Characteristics • Gages/Testing Equipment Requirements • Team Feasibility Commitment and Management Support • Packaging Standards • Product/Process Quality System Review • Process Flow Chart • Floor Plan Layout • Characteristics Matrix • Process Failure Mode and Effects Analysis (PFMEA) • Pre-Launch Control Plan • Process Instructions • Measurement Systems Analysis Plan • Preliminary Process Capability Study Plan • Packaging Specifications • Management Support • Production Trial Run • Measurement Systems Evaluation • Preliminary Process Capability Study • Production Part Approval • Production Validation Testing • Packaging Evaluation • Production Control Plan • Quality Planning Sign-Off and Management Support • Reduced Variation • Customer Satisfaction • Delivery and Service FMEA APQP

  11. APQP PROCESS FLOW Feedback, Assessment and Corrective Action Product Design and Development Process Design and Development Product and Process Validation Plan and Define Program Prepare for APQP OUTPUT OUTPUT OUTPUT OUTPUT OUTPUT INPUT INPUT INPUT INPUT INPUT • Organize the Team • Define the Scope • Establish Team-to-Team Communication • Provide Core Tools Training • Involve Customers and Suppliers • Implement Simultaneous Engineering • Develop Control Plan Format • Decide on Concern Resolution • Develop Product Quality Timing Plan • Voice of the Customer • Business Plan/Marketing Strategy • Product/Process Benchmark Data • Product/Process Assumptions • Product Reliability Studies • Customer Inputs • Design Goals • Reliability and Quality Goals • Preliminary Bill of Material • Preliminary Process Flow Chart • Preliminary Listing of Special Product and Process Characteristics • Product Assurance Plan • Management Support • Design Failure Mode and Effects Analysis (DFMEA) • Design for Manufacturability and Assembly • Design Verification • Design Reviews • Prototype Build – Control Plan • Engineering Drawings (Including Math Data) • Engineering Specifications • Material Specifications • Drawing and Specification Changes • New Equipment, Tooling and Facilities Requirements • Special Product and Process Characteristics • Gages/Testing Equipment Requirements • Team Feasibility Commitment and Management Support • Packaging Standards • Product/Process Quality System Review • Process Flow Chart • Floor Plan Layout • Characteristics Matrix • Process Failure Mode and Effects Analysis (PFMEA) • Pre-Launch Control Plan • Process Instructions • Measurement Systems Analysis Plan • Preliminary Process Capability Study Plan • Packaging Specifications • Management Support • Production Trial Run • Measurement Systems Evaluation • Preliminary Process Capability Study • Production Part Approval • Production Validation Testing • Packaging Evaluation • Production Control Plan • Quality Planning Sign-Off and Management Support • Reduced Variation • Customer Satisfaction • Delivery and Service FMEA SPC APQP

  12. APQP PROCESS FLOW Feedback, Assessment and Corrective Action Product Design and Development Process Design and Development Product and Process Validation Plan and Define Program Prepare for APQP OUTPUT OUTPUT OUTPUT OUTPUT OUTPUT INPUT INPUT INPUT INPUT INPUT • Organize the Team • Define the Scope • Establish Team-to-Team Communication • Provide Core Tools Training • Involve Customers and Suppliers • Implement Simultaneous Engineering • Develop Control Plan Format • Decide on Concern Resolution • Develop Product Quality Timing Plan • Voice of the Customer • Business Plan/Marketing Strategy • Product/Process Benchmark Data • Product/Process Assumptions • Product Reliability Studies • Customer Inputs • Design Goals • Reliability and Quality Goals • Preliminary Bill of Material • Preliminary Process Flow Chart • Preliminary Listing of Special Product and Process Characteristics • Product Assurance Plan • Management Support • Design Failure Mode and Effects Analysis (DFMEA) • Design for Manufacturability and Assembly • Design Verification • Design Reviews • Prototype Build – Control Plan • Engineering Drawings (Including Math Data) • Engineering Specifications • Material Specifications • Drawing and Specification Changes • New Equipment, Tooling and Facilities Requirements • Special Product and Process Characteristics • Gages/Testing Equipment Requirements • Team Feasibility Commitment and Management Support • Packaging Standards • Product/Process Quality System Review • Process Flow Chart • Floor Plan Layout • Characteristics Matrix • Process Failure Mode and Effects Analysis (PFMEA) • Pre-Launch Control Plan • Process Instructions • Measurement Systems Analysis Plan • Preliminary Process Capability Study Plan • Packaging Specifications • Management Support • Production Trial Run • Measurement Systems Evaluation • Preliminary Process Capability Study • Production Part Approval • Production Validation Testing • Packaging Evaluation • Production Control Plan • Quality Planning Sign-Off and Management Support • Reduced Variation • Customer Satisfaction • Delivery and Service MSA FMEA SPC APQP

  13. APQP PROCESS FLOW Feedback, Assessment and Corrective Action Product Design and Development Process Design and Development Product and Process Validation Plan and Define Program Prepare for APQP OUTPUT OUTPUT OUTPUT OUTPUT OUTPUT INPUT INPUT INPUT INPUT INPUT • Organize the Team • Define the Scope • Establish Team-to-Team Communication • Provide Core Tools Training • Involve Customers and Suppliers • Implement Simultaneous Engineering • Develop Control Plan Format • Decide on Concern Resolution • Develop Product Quality Timing Plan • Voice of the Customer • Business Plan/Marketing Strategy • Product/Process Benchmark Data • Product/Process Assumptions • Product Reliability Studies • Customer Inputs • Design Goals • Reliability and Quality Goals • Preliminary Bill of Material • Preliminary Process Flow Chart • Preliminary Listing of Special Product and Process Characteristics • Product Assurance Plan • Management Support • Design Failure Mode and Effects Analysis (DFMEA) • Design for Manufacturability and Assembly • Design Verification • Design Reviews • Prototype Build – Control Plan • Engineering Drawings (Including Math Data) • Engineering Specifications • Material Specifications • Drawing and Specification Changes • New Equipment, Tooling and Facilities Requirements • Special Product and Process Characteristics • Gages/Testing Equipment Requirements • Team Feasibility Commitment and Management Support • Packaging Standards • Product/Process Quality System Review • Process Flow Chart • Floor Plan Layout • Characteristics Matrix • Process Failure Mode and Effects Analysis (PFMEA) • Pre-Launch Control Plan • Process Instructions • Measurement Systems Analysis Plan • Preliminary Process Capability Study Plan • Packaging Specifications • Management Support • Production Trial Run • Measurement Systems Evaluation • Preliminary Process Capability Study • Production Part Approval • Production Validation Testing • Packaging Evaluation • Production Control Plan • Quality Planning Sign-Off and Management Support • Reduced Variation • Customer Satisfaction • Delivery and Service MSA PPAP FMEA SPC APQP

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