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INDIA TECHNICAL ADVANTAGE MAKRAND APPALWAR C.E.O.

India Advantage – Growth With Harmony. INDIA TECHNICAL ADVANTAGE MAKRAND APPALWAR C.E.O. EMMBI POLYARNS LIMITED Mumbai, India www.fibcindia.com. India Advantage – New Perspective.

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INDIA TECHNICAL ADVANTAGE MAKRAND APPALWAR C.E.O.

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  1. India Advantage – Growth With Harmony INDIA TECHNICAL ADVANTAGE MAKRAND APPALWAR C.E.O. EMMBI POLYARNS LIMITED Mumbai, India www.fibcindia.com

  2. India Advantage – New Perspective In the 21st Century the Greatest Concern of the world is Effective Environmental Management. I will be touching on various aspects relating to, India advantage to improve the Carbon Footprint on the mother earth . & Environmental Management A Possible Contribution of World FIBC fraternity www.fibcindia.com 5th World FIBC International Congress 2008 Amsterdam

  3. India Advantage – FIBC a new approach FIBC Process Flow Chart Bag Assembly Quality Resin Extrusion Weaving Testing Logistics • To Extract the optimum results out of the FIBC India can offer many advantages in • Resin Quality & Availability. • Precision Extrusion. • Smart Weaving. • Expert Bag making. • Convenient Logistic Locations. 5th World FIBC International Congress 2008 Amsterdam

  4. India Advantage – Resin Availability • India demand supply indicate that enough PP capacity are being added to meet the projected demand. • Over the years Raffia has shifted to Asia - 2005 Raffia capacity 6.2 MMT. 2010 Projected Raffia Capacity 8.1 MMT. 5th World FIBC International Congress 2008 Amsterdam

  5. India Advantage – Resin Availability (contd.) Quality Resins & Speciality Additives • Specialty PP-FIBC grade with 2 MFI is being introduced • UV Master batches - Food Grade and Industrial Non Food Grade • Color Master batches - Heavy Metals Free • Property Master batches - Food Grade Bags, Anti Fungal, Anti Bacterial, Anti Algae, Anti Rodents. • Specialty Master batches - Anticorrosive, Anti Static, Conductive , Static Dissipative. 5th World FIBC International Congress 2008 Amsterdam

  6. India Advantage – Manufacturing - Extrusion Features of Typical Indian Extrusionline • High output lines – Saving in labor cost • Gravimetric Dosing Mixing Systems – Palette size in dependant polymer loading • AC motors with vector control drives – reduced energy consumption • Automatic Screen changers – continuity of operations • Adiabatic Screw design – lower heat loss • Static mixers – uniform horizontal film thickness • Melt pumps – uniform linear film thickness • Auto flex sheet die – denier uniformity • Bi-metallic liners – low wear & tear 5th World FIBC International Congress 2008 Amsterdam

  7. India Advantage – Manufacturing – Extrusion (contd.) Features of Typical Indian Extrusion line • Three mixing zones - homogenization • Double flight barrier screw – low temperature processing • Direct geared motors – uniform tape width • Six station slitters – continuity of operation • Beta gauging for thickness measurement – uniform film thickness • Extended orientation unit – improved tenacity 5th World FIBC International Congress 2008 Amsterdam

  8. India Advantage – Manufacturing – Smart Weaving Features of Typical Indian Weaving Machines • Multiple rollers - Low Weaving Losses • Electronically controlled weaving alarms – warp and weft breakages for low wastage • Composite Circular weaving - ventilated fabric with locking thread. • Wide width circular wearing – upto 5.8 mtrs lay flat • Ultrasonic cutting & welding – Geotextile salvaging 5th World FIBC International Congress 2008 Amsterdam

  9. India Advantage – Research & Development Composite Weaving Circular Ventilated Fabric. . 5th World FIBC International Congress 2008 Amsterdam

  10. India Advantage – Manufacturing – Expert bag making • Bag making Still highly non - automated and labor driven Process. • Abundant availability of skilled manpower • More than 400 Engineering colleges with 12,000 Engineering Graduates passing out per year • 500 Industrial Training Institutes (ITI) with 15,000 trained technicians per year across the country • Age old textile background gives an edge in the tailoring process of the FIBC • “Clean Room” Facilities – for pharmaceutical and food grade application 5th World FIBC International Congress 2008 Amsterdam

  11. India Advantage – Quality Assurance & Testing • MFI Testing for Input of Raw Materials • Spectrophotometers for exact color matching • Online tenacity and elongation testing • Computerized simulated weathering testing • Destructive testing for performance parameters of FIBC testing rig 5th World FIBC International Congress 2008 Amsterdam

  12. India Advantage – Human Resources Advantage to Stay • Increase In the Working age population will keep the advantage alive for long period • Largest English speaking workforce for ease of communication 5th World FIBC International Congress 2008 Amsterdam

  13. India Advantage – Logistics • 15 No of Major Container handling Sea Ports In India. • 53 Shipping Lines operating to and from India. • 83 Vessels Visiting on weekly Basis. For EU , America & Gulf. 5th World FIBC International Congress 2008 Amsterdam

  14. India Advantage – Information Technology • Use ERP Software for the operations production planning, logistics for efficient manufacturing & marketing support system. • Use of Design Software's for designing and costing resulting in the improved accuracy and faster turnaround time for queries. 5th World FIBC International Congress 2008 Amsterdam

  15. India Advantage – Summarized cost of production % Wise Cost Breakup of General FIBC 5th World FIBC International Congress 2008 Amsterdam

  16. India Advantage – Global competitiveness Global Competitiveness of India 5th World FIBC International Congress 2008 Amsterdam

  17. India Advantage – Development of new FIBC Application Protective Irrigation System using FIBC as “FLEXI TANK” FIBC Based Tank for the Auxiliary storage of water Application in, • Agricultural Sector • Disaster Hit Areas • Construction Sites All the areas of Low cost liquid storage applications 5th World FIBC International Congress 2008 Amsterdam

  18. India Advantage – Think Ahead “WORLD FIBCA” Objectives: • Benchmarking and Uniform design norms for “Global Standards for FIBC”. • Research & Development Laboratory for New application and operational improvement in “FIBC World”. • Guide lines for “ Good ManufacturingPractices” to optimize the user satisfaction. • Understanding of Across the Border Legal Issues. • Buyer advisory Service. 5th World FIBC International Congress 2008 Amsterdam

  19. India Advantage – Think Ahead GREEN FIBC. An example: • Size : 100cm. x 100cm. x 100cm. • SWL : 1000 KG , SF : 5:1 • 1.5 gm Polymer Used = 1 kg. Material Carried. or • 1.5 gm Polymer Used = 1 Liter Volume. • Weight of the FIBC : Upto 1500 gm. : GREEN Upto 1750 gm. : YELLOW Above 1750 gm. : RED 5th World FIBC International Congress 2008 Amsterdam

  20. India Advantage – Energy Conservations Polymer Usage Optimization in FIBC 5th World FIBC International Congress 2008 Amsterdam

  21. India Advantage – Growth With Harmony Thank You & Visit Incredible India!!! www.fibcindia.com 5th World FIBC International Congress 2008 Amsterdam

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