300 likes | 470 Views
C.Q.M A utomatic T ube C leanin g S ystem ( ATCS ). June-2005. The Problem. Looks familiar ??. Mud Art scale Bio-organic matters Sea shells Odd particles. C.Q.M Solution.
E N D
The Problem Looks familiar ?? • Mud • Art scale • Bio-organic matters • Sea shells • Odd particles
C.Q.M Solution ATCS is a patented system based on the concept of using sponge balls that are injected into the cooling unit without interfering with its operation.
C.Q.M Solution C.Q.M-demo
Ball Traps Two Types of Ball Traps Angular Inline
System Position Injection point as close as possible to the collector Ball trap installed in a way to allow removal of the screen for maintenance
C.Q.M Solution Before start-up – check that heat exchanger is clean. C.Q.M ensures that it remains clean forever.
C.Q.M Applications • Buildings with cooling towers. • Heavy industries. • Power plants. • Food industries. • Other industries.
Buildings with cooling towers. Heavy industry. Power plan. Food industries. Other industries. C.Q.M Applications • Hospitals. • Office towers. • Hotels. • ETC….
Buildings with cooling towers. Heavy industry. Power plan. Food industries. Other industries. C.Q.M Applications • Client: Swire • Project name: Taikoo • Installed one system for trail period • Order an research from HK University. • Research conclusion. Order of 11 CQM sets for the entire buildings.
Buildings with cooling towers. Heavy industry. Power plants. Food industries. Other industries. Order of 11 C.Q.M sets for the entire buildings. C.Q.M Applications
Buildings with cooling towers. Heavy industry. Power plants. Food industries. Other industries. C.Q.M Applications • Refiner. • Petrochemicals factory. • ETC….
Buildings with cooling towers. Heavy industry. Power plants. Food industries. Other industries. C.Q.M Applications Refiner Petrochemicals factory ETC….
Buildings with cooling towers. Heavy industry. Power plants Food industries. Other industries. C.Q.M Applications • Sea water or cooling towers. • Coal. • Gas. • Fuels. • Combine cycles.
Buildings with cooling towers. Heavy industry. Power plants Food industries. Other industries. C.Q.M Applications • Sea water or cooling towers. • Coral. • Gas. • Fuels. • Combine cycles.
Buildings with cooling towers. Heavy industry. Power plants. Food industries. Other industries. C.Q.M Applications • Juice industries • Milk dairy • Coffee • Beer • Deep freeze • Sultry houses
Buildings with cooling towers. Heavy industry. Power plants. Food industries. Other industries. C.Q.M Applications • Textile factories • Paper factory • Semi conductors industries
C.Q.M Automatic Tube Cleaning System • Scale thickness fouling factor(ff) 0.000” clean tube 0.006” 0.0005 0.012” 0.001 0.024” 0.002 0.036” 0.003 Tube cross section Relative horse power % 150 140 130 120 110 100 ff 0.001 0.002 0.003
Evaporator condenser in food industry When the condenser is clean we get: Vacuum stability Stable product temperature Eliminate the burning of the production Juice factory
Evaporator condenser in dairy factory Tenuva factory in Israel During the production of milk powder in the past, there was a need to cleanthe condenser monthly. After C.Q.M installation in 1996, the condenser kept clean and production capacity improved.
Evaporator condenser in oil factory Oil factory in Turkey Producing Soya and sun flower oil Most of the oil factories worldwide are using the C.Q.M system due to a special method that improve the production and capacity of the oil.
Evaporator condenser in Nestle Coffee factory Nestle Coffee factory – Portugal This application is using a river water, which have a mud and dirt, the condenser use to be cleaned every two weeks. C.Q.M systems were installed in 1999, since then the evaporator condenser kept 100% clean, resulting in higher production.
Chemicals industries Heavy industries Great energy savings in addition to elimination of maintenance costs.
Chemicals industries Heavy industries Samsung factories Over 100 system installed in Samsung factories worldwide, many of them in Korea and China
Chemicals industries Heavy industries Bromine Industries The main problem in the Bromine industries is the dust that enters the cooling towers and receptacle in the condenser tubes 25 CQM systems were installed in 1997 saving USD 200,000.00 per year. During the years the factory purchased additional systems, today there have more than 35 systems in stalled.
Chemicals industries Heavy industries Chemagis factory This factory tried several method to treat the water in the condenser, but all were failed. C.Q.M installed a system for trail period, after 3-months the client open the condenser for inspection, and upon the excellent results they purchase more systems. Before C.Q.M installation After 1 year