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SAP PP training tutorial by Global Online Training is based on latest research, live project, & best possible industry update. Not only students will find this module advantageous to avail,but also on job professional will find it super flexible for attaining besides their regular job.
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www.globalonlinetrainings.com SAP PPTraining Skype:Global.onlinetrainings USA:+1-516-8586-242 UK:+44 (0)203 3710077 info@globalonlinetrainings.com/ +91-4060 501418
www.globalonlinetrainings.com Global OnlineTrainings To give an overview Global Online Trainings is a leading training services corporation specializing in providing Online Trainings and Corporate Trainings to individuals and Enterprises. Our high quality, competitive and effective training services makes us the best in this field our professional team carries excellent instructional experience through many years and understands the complexity of the technology and methods of trainingdelivery. We provide the trainings with Subject Matter Experts (SMEs) who has good experience in their primary skills, currently we have more tutors in all the technologies for online trainings and corporatetrainings. We provide trainings for belowtechnologies SAP (AllModules) Oracle (All Modules) SAS (AllModules) IBMTools MicrosoftApplications Web Technologies and Othertechnologies Middlewaretools info@globalonlinetrainings.com/ +91-4060 501418
www.globalonlinetrainings.com SAP PP TRAINING COURSEINTRODUCTION: SAP PP stands for Production Planning. In SAP domain, SAP Production Planning online works as an integral part of logistics mortality and it is integrated with other SAP modules like Materials Management (MM) and Plant Maintenance (PM). As production planning is an essential part of a company’s supply chain, SAP Production Planning certified professionals are in great demand. We conducts online SAP PP training for professionals willing to explore their career in SAP production and planningstream. SAP PP training tutorial by Global Online Training is based on latest research, live project, & best possible industry update. Not only students will find this module advantageous to avail, but also on job professional will find it super flexible for attaining besides their regular job. Here course fee is affordable and the entire training is done on best interactive virtual platform. info@globalonlinetrainings.com/ +91-4060 501418
SAP PP TRAINING COURSECONTENT: www.globalonlinetrainings.com • TOPIC1:ORGANIZATION • TOPIC 2:MASTER DATA IN SAP PP TRAININGMODULE: • Material Types(FERT/HALB/ROH/VERP) • MaterialMaster • Views: MRP1, MRP2,MRP3 • Views: MRP4 & Work SchedulingView • Differentfields • Bill ofMaterial • HeaderOverview • ItemOverview • ItemCategories • BOMUsages • AlternativeBOM’s • Single-levelBOM • Multi-levelBOM info@globalonlinetrainings.com/ +91-4060 501418
www.globalonlinetrainings.com • TOPIC 3: BUSINESS PROCESSES INPLANNING • Workcenter • BasicData • Control Key • Standard Value Key & Parameters • DefaultValues • Capacities • Scheduling • Costing • Routing • Headerdetails • Operations • ComponentAssignment • Backflush • Productionversion • Grouping BOM &Routing • Lot size assignment • ValidityPeriod info@globalonlinetrainings.com/ +91-4060 501418
www.globalonlinetrainings.com • TOPIC 4: DEMANDPLANNING • Planning strategies10&40 • Planned independentRequirements • TOPIC 5: PRODUCTION ORDER EXECUTIONPROCESS • Requirements(PIR) • MRP Run in SAP PPTraining • RequirementsinMD04 • Planned order conversion to _Productionorder • Purchase Requisition conversion to _Purchaseorder • Assignment of SettlementRule • Release of ProductionOrder • GoodsIssue • Confirmation of ProductionOrder • GoodsReceipt • Delivery Complete bySD • Technical completion Of Productionorder • Variance Calculations By FICO • Settlement of order by FICO info@globalonlinetrainings.com/ +91-4060 501418
www.globalonlinetrainings.com • TOPIC 6: DIFFERENT PRODUCTION PROCESS WIDELY USED IN INDUSTRIES • Customer Specific Requirements STRATEGY20 • Consumption basedplanning • Discretemanufacturing • RepetitiveManufacturing • Sales OperationalPlanning • VariantConfiguration • TOPIC 7: CUSTOMER SPECIFIC REQUIREMENTS _STRATEGY20 • Creation of Material master with salesviews • Creation of sales order bySD • Run MRP to get sales order number for assembly and rawmaterials • Creation of Production order through salesorder • Difference between unrestricted stock and specificstock info@globalonlinetrainings.com/ +91-4060 501418
www.globalonlinetrainings.com • TOPIC 8: CONSUMPTION BASEDPLANNING • Maintaining safety stock in materialmaster • Issue or consumestock • MRPRUN • Creation of purchaserequisitions • Chapter9: Discrete ManufacturingProcess: • Master data • Production ordercreation • Release of ProductionOrder • GoodsIssue • Confirmation • GoodsReceipt • Delivery Complete bySD • Technically completion Of Productionorder • Variance Calculations byFico • Settlement Of order byFico info@globalonlinetrainings.com/ +91-4060 501418
www.globalonlinetrainings.com • TOPIC 9: GOODS MOVEMENT IN SAP PPTRAINING • Goods Receipt w ref .to ProductionOrder • Goods Issue w ref to ProductionOrder • Goods Receipt Reversal w ref to ProductionOrder • Goods Issue Reversal w ref to ProductionOrder • Chapter11: Sales and Operations Planning –SOP: • Standard Planning (with standard so76 infostructure) • Planning with the ProductGroups • Planning with theMaterials • Product Group Aggregation &Desegregation • Creation of Plan & versionmanagement • Transfer of Plan to Demand Management • MRP run to get plannedorders info@globalonlinetrainings.com/ +91-4060 501418
www.globalonlinetrainings.com • CHAPTER 10: VARIANTCONFIGURATION • Overview • Creation ofcharacteristics • Creation ofClass • MaterialMaster • Configuration Profile formaterial • Maintain masterBOM • Maintain Workcenter • MaintainRouting • Creation of Sale order bySD • Setting a variantmaterial info@globalonlinetrainings.com/ +91-4060 501418
www.globalonlinetrainings.com • CHAPTER 11: REQUIRED CONFIGURATION STEPS IN SAP PPTRAINING • Define Ordertypes • Define Order type dependentparameters • Define scheduling profileparameters • Define SchedulingTypes • Define confirmationParameters • Define MRPcontrollers • Define standard valuekeys • Define Controlkeys • Chapter16: Overview of ASAPMETHODOLOGY: • Overview of Various steps involved in SAPIMPLEMENTATION • CHAPTER 12: INTEGRATION WITH OTHERMODULES • Integration withFICO • Integration with Materialsmanagement • Integration with QualityManagement • Integration with Sales &Distribution info@globalonlinetrainings.com/ +91-4060 501418
www.globalonlinetrainings.com • Prerequisites: • Attendees should have a basic knowledge ofMRP. • What is SAPPP? • SAP PP is one of the modules in SAP system. It handles all business related to production. In SAP R/3 system modular data is classified as master data & transaction data where the master data and transaction data where the master data is defined as individual module objects. PP Master data must be used before use of transactions. SAP PP training encompass all the activities like material Requirement Management Planning , Bills of Material , Routings , Automatic requisitions based on the MRP, Capacityplanning. ProductionPlanningfullyintegratedwith distribution, material management, otherSAPModulessuchassales and Plant Financial Accounting and Controlling, Maintenance and Logisticexecution info@globalonlinetrainings.com/ +91-4060 501418
www.globalonlinetrainings.com • Various SAP PPModules: • Master data which includesmaterial master, Work centersand various bills of • materials,inventory • Sales and operations planning which enables you to forecast sales and operation parameters based on past history, current trends & demand analysis in sap pptraining • Distribution Resource Planning or DRP facilitiessmooth management of your distributioncenters • Production Planning is the core of the entire operation which includes demand • forecasting, demand management & otheraspects • Materials Requirement Planning orMRP • Shop Floor Control takes care of movement of goods, handling of productionorders • Capacity planning helps you evaluate the capacity utilized and identity scope for improvements • Repetitive manufacturing which helps you streaming your manufacturing process for continuedproduction • Product Cost Planning helps you evaluating your product and set prices forit info@globalonlinetrainings.com/ +91-4060 501418
www.globalonlinetrainings.com • Master Data in SAP PPTraining: • Master data is generally static for any company & is very rarely changed depending on the requirement. There are five master data to be maintained in SAP PP Online trainingmodule. • Materialmaster • The material master contains information on all the materials that a company procures, produces, stores and sells. It is a number uniquely identifies a material master record, and hence a materials • Materials with the same basic attributes are grouped together and assigned to a material type such as finished, raw material of SAP PPTraining • It is used for the followingpurpose: • To purchasematerials • For good movement postings such as good issue or receipt in inventory managementand • also for physical inventorypostings • In invoice verification for the postinginvoices • In Sales and distribution for sales order fulfilmentprocess • In Production planning and control for material planning, scheduling, and production confirmationprocesses info@globalonlinetrainings.com/ +91-4060 501418
www.globalonlinetrainings.com • Bill of materials(BOM) • For example, Product Cycle can contain all types of frames (with different colours and sizes) in sap pp training and desired frame is selected in production order based on colour and sizes chosen in salesorder • For Products having variants, you can create super BOM, which has all possible types components used to manufacture different types of variants, and the appropriate component is selected based on characteristic chosen in the salesorder • You can also create up to 99 alternatives BOMs for a singleproduct • BOMs are used in material requirement planning and productcosting • A bill of material is complete, formally structured list of the components together with the quantity required to produce the product orassembly • WorkCenter • Costing • Capacity • Scheduling • It contains the data for Sap pptraining • AworkCenterisammachineorgroupofmachineswhereproductionoperationsare • performed. Work centers are used in the task list operations(Routings) info@globalonlinetrainings.com/ +91-4060 501418
www.globalonlinetrainings.com • Routing • It is also used for sap pp training scheduling of operations and used instandard cost • calculation of theproduct • Routing is nothing but a sequence of operation performed at the work center. It also specifies the machine time, labour time, etc. For the execution of operations • Productionversion • TheProductionversionisacombinationofBOMandRoutingdatafortheproduction.It • is a linkage between BOM & Routing and determines the manufacturingprocess • There can be multiple production versions as per the different manufacturing process to theproduct info@globalonlinetrainings.com/ +91-4060 501418
www.globalonlinetrainings.com • SAP Production PlanningCycle: • The SAP PP online training & Control consist of two obvious of Planning andExecution • Planning • Production Planning is generally done form budgeted sales plan. Planning is based on the sales plan to meet the sales requirements as per production cycletimes • SAP PP Training demand for the Product is entered through demand management in the form of planned independent requirement (PIR). This data from demand management becomes the input to Material requirement planning(MRP) • MRP checks for availability of various raw materials used for production at different stages using he master data such as Bill of Material (BOM) and available current plant stocks • In case of material shortage, Purchase requisitions are created for the materials whichare • externally procured, and planned orders are created for in-house producedmaterials • These purchase requisitions & planned orders initiate the Procurement Cycle and the Execution Cycle of Productionrespectively • As MRP works with the infinite capacities, capacity levelling must be done in order to avoid any capacitybottlenecks info@globalonlinetrainings.com/ +91-4060 501418
www.globalonlinetrainings.com • Execution • These panned orders as converted to Production orders, and are scheduled as per the production timings using the master data such asroutings • Production Orders are released by the Production Supervisor on the shop floor, material availability checks can also be carried out to check if there are any missingcomponents • Production is carried out based on the activities maintained in the Routing where the master data like work center is mentioned against each operation in routing of sap pp training • Once the production is completed, the Confirmations of orders are executed, and goods movement for materials consumptions & good receipt are posted against the order. Hence, the order gets the delivered (DLV) status, the material is received into desired storagelocation • Usually at the month end before doing the order settlement, production order needs to be set to technically completed status in order to calculate production variances by the controllingpersonnel info@globalonlinetrainings.com/ +91-4060 501418
www.globalonlinetrainings.com • SAP PP TrainingProcess: • Demand Management • The function of Demand Management is to estimate requirement quantities & delivery dates for finished products and important assemblies. Demand management users PIR (planned independent requirements) and customerrequirements • Planning strategies must be defined for a product. It represents the methods of production for the Planning and manufacturing. There are two methods by which we can dothis • Make to Stock: Production of the goods without having sales orders, i.e., stockis • produced independently oforders • Make of Order: This strategy applies to the production of material for a specific individual sales order or line item in sap pptraining • Material Requirement Planning (MRP) • MRP determine any shortages and create the appropriate procurement elements.It does • net requirement calculations and generate planned ordersfor in-house materials and requisition for sap pp training rawmaterials • It does time scheduling and calculate production dates in plannedorders • It explores the BOM and generate procurement proposal at each BOMlevels produced info@globalonlinetrainings.com/ +91-4060 501418
www.globalonlinetrainings.com • ProductionOrders • The Production Order is firmed receipt element, which is not affected by the MRPrun, unlike plannedorders • SAP PP Training Production Order is a document which specifying what materialneeds to be produced and in what quality. It also contains the BOM components & routing operation data to be performed at the workcenter • Production Order is released for execution, material availability checks can be carriedout • which determines if there are any missingcomponents • Production OrderConfirmation • When goods are produced physically at shop floor, then the production order mustbe confirmed • During confirmation, components materials can be consumed automatically via back flush mechanism & goods receipt of material can be performed automatically via operation control key in theRouting info@globalonlinetrainings.com/ +91-4060 501418
www.globalonlinetrainings.com • However, instead of auto goods movement, manual goods issue & receipt canbe • performed separately fromconfirmation • Any failed goods movement due to a deficit of component stock can be reprocessed manually • Activity costs such as the machine, labour. Will also be updated in the production order during confirmation on an actualbasis • The sap pp training order gets CNF and DLV status after final confirmation and final goodsreceipt • If Confirmation is posted wrongly, then we can cancel the confirmation & post it again with correctdata • Production OrderClose • After Production order is delivered completely or we don’t want to execute theorder • further then other should be technicallycompleted • After order gets TECO status, it gets deleted from stock/requirement list and is no longer considered in the material requirement planning run. All dependent reservation also get deleted from thesystem • Next, we will look into the each phase of SAP PP and learn how to operate SAPPP • Trainingmodule info@globalonlinetrainings.com/ +91-4060 501418
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